2019 Ford Ranger electrical problems

ELECTRICAL SYSTEM

The cooling fan clutch control wire is supported by a "wire support hose" between the engine block and the fan clutch. the cooling fan clutch control freely rotates on a raceway on the drive shaft. The purpose of the support hose is to prevent the fan clutch control from freely rotating, but allows the control a limited range of movement as the drive shaft changes speed with engine RPM. The idea is that this hose prevents undue stress on the control wire. Hose is normally a consumable part that may need replaced with age, heat, etc. The hose is not sold as a replacement part and can only be obtained by purchasing a new fan clutch. When the hose fails, the control wraps around the drive shaft causing damage to the fan clutch control and wiring requiring replacement. The circuit on which the fan clutch control sits is integrated with no less than 6 other critical vehicle systems including oil pressure. When the incident occurs, all these systems generate errors that put the vehicle into limp mode until repair can be made. The fan clutch control wiring support hose should be a bracket with a different mechanical linkage solution to support wire while allowing the necessary limited movement. This low-tech hose solution causes outsized damage when it fails, effectively disabling the vehicle which creates a safety concern and undue hardship from an unnecessarily cascading damage effect. Ford acknowledges this defect by redesigning this feature for 6G Rangers but will not proactively correct through manufacturer recall 5G Rangers. If Ford will not correct, I believe the NHTSA should get involved and force Ford's hand at addressing this repair.

NHTSA complaint #11756686 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

I was driving the vehicle, when I started to fell a " Shuddering " sensation on acceleration. I let off the gas pedal and the Shuddering went away. A few miles down the road the check engine light came on and was flashing. I immediately pulled and shut the vehicle off. After sitting for 10 minutes I restarted the vehicle and the check engine light was no longer on, but the " Shuddering " sensation was still present. I took it to Dupratt Ford in Auburn,Ca. and they diagnosed it as a Cylinder 1 mis-fire. Upon further inspection they found water in the Cylinder 1 spark plug well. After doing some research I found out the Ford issued TSB 23-2011for this exact issue, but did not order a recall to fix the faulty windshield cowl which is the problem. I found thousands of complaints and numerous Ranger owners who have had the exact same issue and had to pay out of pocket to get the issue and damaged fixed. Meanwhile Ford knew about the issue and did absolutely nothing, did not even alert the owners of the issue. I was lucky and did not have to replace the cylinder head, but others have not been so lucky. I had to pay over $1800 to have the mis-fire issue fixed and had to do my own preventative measures to seal the windshield cowl. I contacted Ford and they were only willing to reimburse me $725 dollars of my repair bill which was 100% their fault.

NHTSA complaint #11747696 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

On friday, march 27th, 2026. My 2019 ford ranger began shaking before the engine stalled. Warning lights for an engine check came on and my vehicle would not go above 20 mph after restarting. When pressing on the accelerator the engine would rev but the vehicle would not accelerate. I took the 2019 ford Ranger to a local Ford Dealership service center and they diagnosed the following problems (listed in full below).The cooling fan was at issue and multiple wires connecting my engine to the rest of the vehicle were melted off. The ford dealership said that this issue is extremely rare and they have never seen it before. After receiving this information from the dealership I discovered that the 2019 ford ranger has had several recalls with the areas at issue in my vehicle. The recalls are under number 25V685000 (Engine block heater), and 20V137000 (Fan). Here is the full diagnosis from the ford dealership attached below: VERIFIED CUSTOMER CONCERN FOUND VEHICLE TO HAVE CEL LIGHT ON, AND MULTIPLE WARNING LIGHTS PERFORMED DIAG AND FOUND SHORT CIRCUIT PRESENT. TRACED SHORT FOUND COOLING FAN CLUTCH FAILED AND HARNESS RUBBING IN CLUCH ASSEMBLY FOR COOLING FAN The fan lowers the temperature of the engine. The cooling fan motor is an electric motor that turns the fan blades. When the vehicle is in traffic or under heavy load, the engine relies on the fan to cool itself. Some vehicles may use multiple electric fans for better control of the cooling system. For the most part, electric cooling fans are controlled by the same computer that controls the engine. However, in some engines, the fans are turned on and off by a temperature-sensitive switch mounted in either the radiator or elsewhere in the cooling system. Spark Plug Replacement 4 Cylinder: 4 Cyl Tune Up The platinum spark plug is a type of spark plug. The platinum is a precious metal that is used in the composition of the spark plug. The center electrode is made of platinum.

NHTSA complaint #11728932 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Restraints indicator lamp warning. Air bag warning is on due to a problem with the front passenger side airbag. The front passenger airbag may not function.

NHTSA complaint #11726607 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The climate control system on my 2019 Ford Ranger has a recurring failure that prevents the vehicle from properly adjusting temperature or directing air through the vents. The failure causes a constant clicking/snapping noise behind the dashboard, and the blend door does not move when the temperature is changed. This malfunction matches Ford’s published SSM 49264, which identifies a known defect in 2019–2020 Rangers built on or before 7/30/2020 and states that the entire HVAC housing assembly must be replaced. This issue creates a safety hazard because the truck cannot reliably defrost the windshield in cold or wet weather. Loss of defrosting capability severely limits visibility and makes safe operation of the vehicle difficult. The issue is reproducible every time the temperature is adjusted. The problem began when the vehicle was still within the original mileage window of the factory warranty, but the dealership did not repair it. Ford has confirmed the malfunction is caused by the blend door system, yet they have refused goodwill coverage for a repair that requires full dash removal and replacement of a known defective part. There were no warning lights, but the clicking noise and loss of temperature control began well before the warranty expired. The vehicle continues to experience the defect, and it poses an ongoing visibility and safety risk. Ford has acknowledged this exact failure mode in writing (SSM 49264), but has not issued a recall or safety campaign.

NHTSA complaint #11704505 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Hood/cowling along the windshield allows water to leak under the hood of the vehicle and wets the coils and plugs causing the engine to mis fire and shutter violently. This engine mis fire and sudden lack of power can cause the vehicle to obstruct the flow of traffic resulting in an accident. Problem was reproduced by the dealer and they replace coils, plugs, and installed an accessory engine cover to prevent the issue in the future. All at my cost. The problem remains that there are many Ford Rangers on the road unaware of this problem. This problem is documented in a Ford TSB but a more aggressive approaching is needed to resolve this issue.

NHTSA complaint #11702847 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Air bag malfunctions and not active passanger and driver side, hvac malfunction replaced twice, power train shifting out of gears, PCM malfunctions and triggering failures to sensors. Passanger seat belt not working. Collision sensor malfunction and not working.

NHTSA complaint #11684152 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

After hookup of any type of trailer to electrical on vehicle, left turn signal fails to operate on vehicle or trailer, and warning message is displayed on panel. After disconnection of trailer operation of all turn signals in vehicle resume as designed.

NHTSA complaint #11667077 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

My tail lights just stopped working. I didn't know that they were out until someone behind me told me that they were out. I didn't have any collision, nothing like that. I called the Ford Dealership and they told me to bring it in so that they can see what the problem is. They have been having issues with tail lights just going out.

NHTSA complaint #11666884 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2019 Ford Ranger. The contact stated while driving approximately 10-15 MPH into the driveway at the residence, the vehicle lost electrical power and the vehicle shutoff as if there was no fuel going to the engine. The contact stated that there also a message that the rearview camera was inoperable, along with messages that features inside the cabin of the vehicle was inoperable. The contact restarted the vehicle and the vehicle shutoff immediately. The contact stated that the engine was not receiving fuel because the fuel pump was on the wiring harness that was not operating as needed. The contact stated that the messages “Cross Traffic Sensor Disconnected", “Rear Parking Sensor Disconnected” and "Rearview Camera Disconnected" were displayed on the instrument panel. The vehicle was taken to a dealer where it was diagnosed and determined that the electrical connector to the camera was corroded and not properly seated. The contact was informed that Part Numbers: LUTZ-14X411-NA and LUTZ-14X411-AAA needed to be replaced. The contact researched and became aware of a recall; however, the VIN was not included. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 65,064.

NHTSA complaint #11652751 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

This is in relation to an existing recall on the 2019 Ford Ranger, NHTSA Recall no. 19V-839 This recall was for improperly connected inline electrical connectors from the Ford factory causing issues with rear brake lamps. I have recently had a fault with the same connector, which Ford technicians discovered was not properly connected. This connector failed due to the loose connection, causing all electrical connections in the rear frame (fuel pump, rear view camera, cross traffic warning, parking sensors) to fail. Upon discovering recall 19V-839, I contacted Ford support. I was informed that my truck was built in the same factory as the recalled vehicles, but was completed three days after the impacted period ( JUN 04, 2018 - AUG 16, 2019). Therefor Ford will not consider my issue part of the recall. Ford has advised me to bring this up to the NHTSA to broaden the scope of the recall. I It seems clear to me that this issue was the same as the recall, and likely the original dates were too narrow. I hope you will investigate this issue.

NHTSA complaint #11652627 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2019 Ford Ranger. The contact stated that the temperature failed to adjust as needed. The contact stated that the damper was stuck. The heater was continuously blowing out hot air on the driver's side. There were no warning lights illuminated. The contact stated that the failure was related to NHTSA Campaign Number: 19V726000 (Visibility). The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted, and opened a case, and referred the contact to the NHTSA Hotline. The failure mileage was approximately 25,152.

NHTSA complaint #11645473 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

I have a 2019 Ford ranger that was built June 24th 2019 the internet states that any Ford ranger 2019 XLT built before July 30th 2019 has a recall for the HVAC system in the blower motor well my truck did not make the recall list but yet it has every single issue that they recall every time I call all they say is my vehicle VIN number is not on the recall but what is the chances that my blower motor and my blend door actuator does not work. When I bought the truck in 2021 I heard a ticking noise but the air still worked me being a female never thought much of it I thought it was my radio or something so this problem has existed since the day I bought it with 20,000 miles on it from the dealership. it has been tested by the Ford motor company and it does not work I have the same symptoms same issues and I should have my truck in the recall to get my air conditioner fixed it is a 4 year old truck and should not be broken I have on the truck for 4 years I bought it at 20,000 miles there's a ticking behind the dash and the blower motor does not work. I am disabled and live in South Carolina where is over 100° so it is a safety issue my truck should be on the recall the dealer should fix it how do I get this taken care of

NHTSA complaint #11602405 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2019 Ford Ranger. The contact stated that while driving at various speeds, the lights on the instrument panel became inoperable, causing the vehicle to lose power. The contact stated that the messages “Unsafe Driving” and “Head-on Collision" were displayed. The contact waited until the engine cooled down before restarting and driving the vehicle. The contact stated that the vehicle also experienced a failure with A/C unit, and the failures became more persistent. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 42,000.

NHTSA complaint #11600216 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

The contact owns a 2019 Ford Ranger. The contact stated that while driving at various speeds, the lights on the instrument panel became inoperable, causing the vehicle to lose power. The contact stated that the messages “Unsafe Driving” and “Head-on Collision" were displayed. The contact waited until the engine cooled down before restarting and driving the vehicle. The contact stated that the vehicle also experienced a failure with A/C unit, and the failures became more persistent. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 42,000.

NHTSA complaint #11600216 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

HVAC BLOWER MOTOR NEEDS REPLACED AND EVAP BOX PER FORD DEALERSHIP TODD JUDY FORD. THERE HAS BEEN A PREVIOUS RECALL ON THE SAME MODEL FORD RANGER YEAR 2019. AIR CONDITIONING WORK FINE ON THE PASSENGER VENTS BUT BLOWS OUT HOT AIR ON DRIVERS SIDE. 2 SEPARATE MECHANICS AT INDEPENDENT MECHANIC AND TODD JUDY FORD DEALERSHIP REPORT THERE HAVE BEEN PROBLEMS WITH THE FORD RANGER AIR CONDITIONING AND HEATING SYSTEM REGARDING DUAL TEMPERATURE UNITS. DEALERSHIP REPORTS THAT THIS IS NOT COVERED UNDER WARRANTY AND IS ESTIMATED $3200 IN REPAIR. THE INDEPENDENT MECHANIC IS NOT ABLE TO OBTAIN THE PART AND DISCOVERED THERE WAS A PREVIOUS RECALL ON THIS PART ON THE 2019 FORD RANGER. I HAVE CONTACTED FORD CUSTOMER SERVICE DEPARTMENT AND THEY SPECIFY THAT THIS PART AND FAILURE OF MY 2019 FORD RANGER DOES NOT HAVE MY VEHICLE LISTED UNDER THE RECALL ALTHOUGH IT IS THE SAME MODEL. THE PROBLEM WAS DISCOVERED ON [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11589784 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

There's something wrong with the heater motor or the heater itself. When the heat is on even at the lowest setting the heat is too high. It gets very hot in the vehicle and I have to turn the heat off. The vehicle will fog up when the heater is turned off. There's also a smell like something's burning or overheating and there are clicking noises coming from behind the radio/ heater area. Also If the AC is turned on only the passenger side gets cold, and the driver side blows very hot air. The heat is on even in AC mode, very frustrating.

NHTSA complaint #11584389 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2019 Ford Ranger. The contact stated while driving at an undisclosed speed, the air conditioner was activated. The air conditioner made a ticking sound. In addition, the A/C started blowing out hot air. The contact stated that the failure occurred when the temperature was 100 degrees. The contact stated that because of health issues, the air conditioner was required during the heated temperatures. The vehicle was taken to an independent mechanic where it was diagnosed with a failed A/C blower motor. The contact was informed that the A/C blower motor needed to be replaced. The vehicle was not repaired. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 120,000.

NHTSA complaint #11583005 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Vehicle presented a blind spot system fault warning and a cross traffic system fault. Immediately after this warning appears the vehicle ac/ heater shutdown, passengers seat belts light came up and radio got frozen. None of the ac/ heater controls worked. Blinkers appears to be advising that the were not working properly. Vehicle rums but everything else regarding de console stopped working.

NHTSA complaint #11549414 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The blindspot sensor on my truck appears to have gotten very hot. It melted the tail light and the wiring harness.

NHTSA complaint #11536051 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

See related steering problem report. After Electronic Power Steering Assist went out on vehicle without warning of any kind to owner, dealer's service department diagnostics as best as I can determine did NOT indicate a problem with the parts that were replaced. The parts replaced were: 1. steering gear/rack and pinion/EPAS (which seems to go by various names), and, when installing this new, expensive, and long-in-coming part didn't get the power steering to work, 2. the battery. The scenario suggests that the root problem was the battery, not the steering gear. A representative of another dealer has advised that the first thing they check in cases involving electronic components is the battery. He also advised that Ford does not have a standard operating procedure or service bulletin that says this is something that is to be done. Can this be? Apparently, at least for this vehicle, there was/is no system to check for adequate battery voltage or to warn that electronic components like the power steering may fail if the battery is not replaced. If my research results are correct, the Diagnostic Trouble Codes the Ford dealer repair tech found went to a steering angle sensor in the steering column, and things having to do with the anti-lock brake system. They weren't fixed, but the codes disappeared after the new battery was installed. The diagnostic tools seem to give more misdirection than direction. With so many critical electrical components in today's vehicles, the warning and diagnostic systems seem woefully inadequate. I have read about Fords limiting battery recharging to about 75% and have noted that one of the DTCs involved here, U3003, sets on-demand if the voltage supplies to the ABS module falls below 10 volts. I'm a layman, but these things suggest to me that some of the electronic components require substantial minimum operating voltage which an older battery would not supply, and the recharging cap could exacerbate the problem.

NHTSA complaint #11533105 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

The contact owns a 2019 Ford Ranger. The contact stated that the transmission was shifting roughly. While approaching a stop, there was an abnormal squealing sound detected from the tires, with the vehicle vibrating. The vehicle was randomly changing lanes while driving. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic who test drove the vehicle and confirmed that the vehicle had abruptly downshifted, and the tires were squealing. The contact called the local dealer, but the vehicle was not diagnosed. The manufacturer was not contacted. The failure mileage was approximately 50,000.

NHTSA complaint #11518300 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

In May of 2022 at approximatley 46,000 miles a family members 2019 Ford Ranger had the A/C unit on, but VERY hot air was blowing on drivers side. After inspection and Pin Point Test the Ford Dealership determined a manufactures Drivers Side Temp Blend Door was malfunctioning and was replaced at full charge of both parts and labor to the owner. A few days later after the manufactures malfunctioning part was replaced, the VERY same issue developed and caused a family member to pass out due to over 100 degress inside the vehicle. After OTHER inspection by the Ford Dealership it was determined the manufactures Blend Door Acuator, was malfunctioning and was replaced at full charge of both parts and labor to the owner. ON THE WEEK OF APRIL 10, 2023, THIS VIN'S FORD RANGER HAS EXPERIENCED THE EXACT SAME ISSUES AND HAS BEEN DETERMINED THE EXACT SAME MANUFACTURES PARTS ARE MALFUNCTIONING. THIS MUST BE DETERMINED AS A RECALL!

NHTSA complaint #11517352 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2019 Ford Ranger. The contact stated that while driving approximately 30-40 MPH, there was an abnormal burning odor detected. The contact stated that the front driver’s side heated seat had burned a two-inch hole into the seat, the upper back rest, and heating pad. The contact also noticed that the heated seat was inoperable. There were no warning lights illuminated. There were no blown fuses. The vehicle was taken to the dealer however, a service date was not available. The vehicle was not diagnosed or repaired. The contact repaired the seat himself. The manufacturer was notified of the failure and referred him to the local dealer for assistance. The failure mileage was approximately 54,000.

NHTSA complaint #11511499 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM:IGNITION:COIL:HIGH TENSION/SPARK PLUG WIRES

The contact owns a 2019 Ford Ranger. The contact stated while driving 50 MPH, the vehicle failed to accelerate properly. There was no warning light illuminated. The contact was able to pull over on the side of the road. The vehicle was taken to the dealer and the contact was informed that the spark plugs were blown out with the coil. The contact was informed that the spark plugs, and coil needed to be replaced. The vehicle was repaired. The manufacturer was contacted and stated that the vehicle was out of warranty. No further assistance was offered. The failure mileage was 17,000.

NHTSA complaint #11499995 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

My brake lights, turn signals, running lights, and hazards don't work. The Ford dealership has inspected it. There were no warning signs or symptoms prior to failure.

NHTSA complaint #11497499 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

Both of my taillights no longer work, at first it was intermittent and they would come back on but after a while nothing worked. No turn signal, hazard, or brake lights for the rear taillights only. The overhead one above the bed still works. The vehicles behind me cannot tell whether I am braking, turning or driving. It appears this was a common issue on earlier vehicles in production. It has been reproduced by an independent service center. It has not been inspected by the manufacturer, and no there was no other symptoms prior to the failure other than the intermittent working and not working.

NHTSA complaint #11493725 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM:HORN

The contact owns a 2019 Ford Ranger. The contact stated that the driver’s side rear taillight intermittently failed to illuminate while depressing the brake pedal. The contact also stated that the horn failed to operate as needed. The contact took the vehicle to a dealer where he was informed that his vehicle was not included in NHTSA Campaign Number: 19V839000 (Exterior Lighting). The manufacturer was notified of the failure and referred him to the dealer for assistance. The vehicle remained at the dealer unrepaired. The failure mileage was approximately 41,000.

NHTSA complaint #11477212 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2019 Ford Ranger. The contact stated while driving 35 MPH, the air bag warning light illuminated. The contact also stated that the windshield wipers, the defroster, headlights low and high beams failed to work. The contact veered to the side of the road for a short while and then drove the vehicle to the dealer to be diagnosed. The contact was informed that the rodents had damaged the soy-based insulated wiring harnesses at the front of the vehicle. The contact stated that the vehicle was repaired however, the rear lights would fail to turn off. The vehicle was taken to the dealer who diagnosed that the soy-based insulated wiring harnesses at the rear of the vehicle had sustained rodent damage. The manufacturer was made aware of the failure and a case was opened. The vehicle was not repaired. The approximate failure mileage was 31,000.

NHTSA complaint #11429752 — an unverified report by a vehicle owner.