57 of the
1,948 complaints filed about the GMC Canyon
are about the body and structure —
3% of everything owners reported.
The worst model year for it is 2004.
While driving I saw smoke and when I pulled over I seen fuel leaking from the gas tank area. Where it was leaking it ignited and the fire department had to put out the fire and the truck is totaled
NHTSA complaint #11743819 — an unverified report by a vehicle owner.
After each rain or hand car washing, the OEM sunroof has a gurgling sound when driving at speeds above 25 mph. This does not clear for miles, or over time (at least 1 day without water). Water appears to be passing through the seal into the drainage gutter, but not completely draining out through the drains. Its been in service twice to have the drain lines cleared, and the issue remains. This has been present on other car manufacturers as a "wind pressure issue" where the force of driving causes wind pressure to push what water hasn't drained back up into the sunroof. Fix was extending the drain lines at output. GMC unable to repair.
NHTSA complaint #11688079 — an unverified report by a vehicle owner.
The contact owns a 2024 GMC Canyon. The contact stated that while washing the vehicle, it was discovered that the exterior roof panel was bent and caved inward. The vehicle was taken to the local dealer who informed the contact that the vehicle was manufactured without the roof braces which were needed to strengthen the roof. The braces were ordered by the dealer. The vehicle was not yet repaired. The manufacturer was notified of the failure. The failure mileage was 4,000.
NHTSA complaint #11644580 — an unverified report by a vehicle owner.
The contact owns a 2023 GMC Canyon. The contact stated that while at a car wash, there was an abnormal sound coming from the roof. The contact inspected the vehicle and noticed that there was a dent in the roof panel. The vehicle was taken to a dealer where it was diagnosed and repaired under Customer Service Program: 23-NA-209. After the repair, the vehicle was taken to the car wash and the same failure occurred. The vehicle was taken back to the same dealer where it was diagnosed a second time and the contact was informed that the repair could not be performed because the part was not available, and to report the failure to the NHTSA Hotline. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 1,800.
NHTSA complaint #11642242 — an unverified report by a vehicle owner.
While driving through a car wash air blow dryer, the roof was popping in and out resulting in a dent of the sheet metal. The roof area appears to be very weak structurally. The roof can be pushed in by hand. This could be dangerous in a rollover situation.
NHTSA complaint #11633008 — an unverified report by a vehicle owner.
Major potential for deadly fire or explosion. Fuel tank strapped failed after forward strap bolt fell out of threaded cross member where fastened in frame. The failure led to the fuel tank hanging inches off the ground on the freeway stressing fuel pump lines to forward upper tank. Metal grinding noises heard to prompt roadside inspection confirming hanging, unsecured tank full of 26gal of diesel. The tank wedged the fuel tank strap between plastic tank and drive shaft (propeller shaft) with heat and potentially spark as the the metal strap ground into the drive shaft marring and striating the durable metal. Heat and plastic melts, heat and spark with diesel combusts..in addition to risking of dragging tank at highway speed rupturing tank. Upon service at the dealer, mechanic observed the rear bolt to fuel strap was also loose and needed to be secured. GMC Protection Plan denied compensation for coverage as they do not cover "bolts, fuel straps, or manufacturer defects" under advertised "Bumper to Bumper" GMC Protection Plan marketed by GMC dealerships as protection for all non-wearable parts. No warning indicators appeared. My dog was in the truck bed in a camper shell directly above the potentially massive fire or explosion, this could have been catastrophic if it had been ignored. Additionally I was in northern California and southern Oregon when issue presented- potentially causing a major forest fire incident. While my outcome was fortunate in terms of safety, this could claim lives and even massive incidental loss of property. Vehicle has been inspected by local dealer and GM notified, hoping to receive coverage for damaged parts. Interestingly, there was previously a GM recall involving forward fuel strap dislodging and wearing into drive shaft on previous years of GM vehicles. No notable corrosion observed, bolts in question are high on frame secured to protected cross members, occurred at approximately 75K miles. I have photos on another device, if needed.
NHTSA complaint #11592919 — an unverified report by a vehicle owner.
The contact owns a 2012 GMC Canyon. The contact noticed that there was wiring appearing from the rear end of the vehicle. The contact stated that the rear sub frame was rusted and cracked. Additionally, the parking brake cable was hanging from the vehicle. There was no warning light illuminated. The contact deemed the vehicle unsafe to drive. The dealer was not contacted, and the vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 139,908. The VIN was not available.
NHTSA complaint #11587487 — an unverified report by a vehicle owner.
The roof of the vehicle crackles and pops when it is in the blowing section of an automatic car wash. We have never had any experience like this before. The roof of the truck is so flimsy that it was actually dented by the hard blowing of air. I don’t feel like this car is solidly constructed and safe.
NHTSA complaint #11560796 — an unverified report by a vehicle owner.
Frame is severely rusting, especially on the driver’s side. Vehicle has only approximately 75,000 miles and has been well maintained. Purchased new by my Father and when he died, it was passed on to me. I feel it may becoming unsafe to drive.
NHTSA complaint #11557682 — an unverified report by a vehicle owner.
Frame rail rust holes, brackets wielded to frame supports for leaf springs wields rusted completely through frame making vehicle unsafe due to the potential leaf springs supports to frame of vehicle breaking away from frame dropping rear of vehicle onto rear axles and tires. Frame of vehicle has a lot of rusting and holes due to the excessive rusting.
NHTSA complaint #11531923 — an unverified report by a vehicle owner.
The contact owns a 2009 GMC Canyon. The contact stated during an oil change, he was informed by the mechanic that the sub frame was fractured between the driver’s side door and the passenger’s side door. The contact had not taken the vehicle to the local dealer however, the independent mechanic advised the contact that the entire sub frame needed to be replaced because the fracture could not be welded. The vehicle had not been repaired. The manufacturer had been informed of the failure. The failure mileage was approximately 157,000.
NHTSA complaint #11526219 — an unverified report by a vehicle owner.
Vehicle doors are uneven. Crooked. Headlights/taillights get foggy to the point where you cannot see the lights. Doors wont shut properly. Powertrain issues. Vibration after certain speeds. Transmission delays gear switching. Transmission kicking and banging. Exhaust has a hole in it. I can provide more videos details via the email if possible.
NHTSA complaint #11507604 — an unverified report by a vehicle owner.
Rear extended door ajar dashboard icon and dome light turns on while driving. This is corrected by closing hard the rear extended door before driving the automobile.
NHTSA complaint #11492384 — an unverified report by a vehicle owner.
The contact owns a 2004 GMC Canyon. The contact stated that after work was completed on the tires, the independent mechanic informed him that due to severe undercarriage corrosion, the vehicle was unsafe to drive. The contact also took the vehicle to a dealer who provided the same information as the independent mechanic. The manufacturer was then notified of the failure and informed him that there were no open recalls on the vehicle. No additional assistance was offered. The vehicle was not repaired. The failure mileage was approximately 89,000.
NHTSA complaint #11449726 — an unverified report by a vehicle owner.
The frames on many of these trucks are unsafe to be on the road due to rusted leaf spring mounts and frame rails that are rotting away and unable to lift on a hoist. Luckily I came across a video warning me to watch out for a rusted frame or else I could have lost control while driving. Yes, I work at a gm dealership and see this issue often, they are very similar to the Toyota trucks that had rusted frames replaced under recall. No it has not been inspected but they're is no way that it would pass an annual inspection, therefore the truck is rendered useless. There were no warnings that the frame was almost rotted in half. Very dangerous situation.
NHTSA complaint #11446828 — an unverified report by a vehicle owner.
The contact owns a 2006 GMC Canyon. The contact stated that the rear sub-frame was rusted. The vehicle was taken to an independent mechanic however, the vehicle was not diagnosed nor repaired. The local dealer was not contacted. The manufacturer was notified of the failure. The failure mileage was 135,000.
NHTSA complaint #11424055 — an unverified report by a vehicle owner.
NEARLY TOTAL FRAME FAILURE DUE TO POOR STEEL AND EXTREME RUST AND CORROSION OF ENTIRE FRAME. WITH THIS MODEL YEAR OF GMC AND CHEVROLET TRUCKS, THERE ARE A LOT OF REPORTS OF FRAME FAILURES. MY PARTICULAR TRUCK IS SO BADLY RUSTED THAT THE CAB AND BODY COULD POSSIBLY SEPARATE DUE TO FRAME FAILURE. THIS VEHICLE HAS NOT BEEN DRIVEN MUCH DURING THE WINTERS AND HAS BEEN GARAGED MOST OF ITS LIFE. THESE FRAMES SHOULDN'T BE THIS BAD ON A 15 YEAR OLD VEHICLE.
NHTSA complaint #11331142 — an unverified report by a vehicle owner.
ON 6/17/20 AS I WAS TRAVELING UNDER THE ALABASTER, ALABAMA OVER PASS ON HIGHWAY 65 NORTH AN ORANGE CONSTRUCTION BARREL WAS BLOWN INTO THE ROAD BY A TRUCK A HEAD OF ME. I SWERVED IN THE ATTEMPT TO MISS IT. THE BARREL CLIPPED THE PASSENGER SIDE BUMPER AND TORE OUT MY FOG LAMP. THANKFULLY NO ACCIDENT OCCURRED. WOULD LIKE MY FOG LAMP REPLACED AND BARRELS NOT IN USE PICKED UP OFF OF THE HIGHWAYS. THANK YOU IN ADVANCE.
NHTSA complaint #11329295 — an unverified report by a vehicle owner.
TL* THE CONTACT OWNS A 2005 GMC CANYON. THE CONTACT STATED THAT WHILE CHANGING THE OIL AT THE RESIDENCE, THE CONTACT BECAME AWARE THAT THE SUBFRAME WAS SEVERELY RUSTED. THE CONTACT STATED THAT THE REAR LEAF SPRINGS WERE ALSO SEVERELY RUSTED. THE VEHICLE WAS DRIVEN TO AN INDEPENDENT MECHANIC. WHILE ATTEMPTING TO RAISE THE VEHICLE ON THE LIFT, THE FRAME STARTED TO COLLAPSE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE 13,000.
NHTSA complaint #11321285 — an unverified report by a vehicle owner.