FaultScore

GMC Envoy XL fuel system problems

180 of the 769 complaints filed about the GMC Envoy XL are about the fuel system — 23% of everything owners reported. The worst model year for it is 2006.

180

Complaints

23%

Share of all complaints

0

Crashes

2

Fires

Fuel & Propulsion complaints by model year

2002 Envoy XL 15 8.3%

Median failure at 85,000 miles

2003 Envoy XL 65 36.1%

Median failure at 68,500 miles

2004 Envoy XL 28 15.6%

Median failure at 101,000 miles

2006 Envoy XL 72 40.0%

Median failure at 56,870 miles

What owners said

2003 GMC Envoy XL Warrenton, VA

FUEL/PROPULSION SYSTEM

WHILE DRIVING THE VEHICLE A STRONG ODOR OF GAS ENTERING THE CABIN. FILL VEHICLE UP AND LARGE AMOUNT OF GAS POURS ON THE GROUND FROM UNDER THE VEHICLE. CLOSER INSPECTION REVEALS THE PART THAT ATTACHES TO THE GAS TANK IS BROKEN OFF CAUSING VAPORS TO ESCAPE AND NOT PROVIDING A SEAL TO CONTAIN THE SMELL. WHILE DRIVING ON THE INTERSTATE AT NORMAL OPERATING SPEED VEHICLE LOSES OIL PRESSURE CAUSING IT TO DROP TO 0 AND MESSAGE APPEARS TO STOP ENGINE. BOTH INCIDENTS ARE SAFETY HAZARDS AND CAN CAUSE SERIOUS LIFE AN DEATH INCIDENTS IF ISSUES ARE NOT ADDRESSED BY THE CORPORATION. THIS OCCUR ON INTERSTATE 66 IN WASHINGTON, DC. IMMEDIATE RECALL OF ALL VEHICLES FROM GMC NEEEDS TO BE INITIATED.

NHTSA complaint #11299450 — an unverified report by a vehicle owner.

2006 GMC Envoy XL Cleveland, OH

FUEL/PROPULSION SYSTEM

STEERING WHEEL LOCKS. IT CANNOT BE TURNED TO THE RIGHT AS IT WILL CAUSE THE ENTIRE CARE TO SWERVE. WHEN REVERSING THE CAR TURNS IN THE OPPOSITE DIRECTION OF WHERE YOU ARE TURNING. I'M BACKING INTO TRAFFIC AND HAVE TO MANUALLY PULL THE STEERING WHEEL AS IF THERE IS A POWER STEERING ISSUE. ENGINE LIGHT CAME ON DAY AFTER PURCHASE INDICATING I NEED CATALYST CONVERTER AND SENSOR. NO WAY TO PREDICT WHICH WAY THE CAR WILL TURN. IF I HIT A BUMP THE CAR SWERVES TO THE RIGHT CAUSING ME TO SWERVE INTO NEXT LANE. IN MOTION I AM CONSTANTLY SWERVING INTO DANGER.

NHTSA complaint #11206098 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 181,000 miles Zimmerman, MN

FUEL/PROPULSION SYSTEM

WHEN IN PARK POSITION HEAVY GAS FUMES COMING FROM A LEAK AT THE TOP OF THE TANK. YOU CAN VISUALLY SEE THE GAS STAINS ON THE SIDES AND BOTTOM OF TANK.WHEN ROLLING TO A STOP THE FUMES RETURN.I'M GETTING HEADACHES AND BURNING OF MY EYES AND THROAT.I CHECKED MY VIN FOR RECALLS, THE PARTS INVOLVED ARE #14423C FUEL TANK INLET CHECK VALVE FRACTURE,AND #07076A FUEL TANK MODULAR RESERVOIR ASSEMBLY CORROSION #12166 FUEL FILLER NECK..I'M AFRAID EVERY TIME I DRIVE IT THAT I COULD BE BODILY HARMED AT ANY GIVEN MOMENT, A SPARK,SOMEONE FLICKING A CIGARETTE,A ACCIDENT, ANYTHING THAT WOULD TRIGGER A SPARK.

NHTSA complaint #11153309 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 110,000 miles Staten Island, NY

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. THE CONTACT NOTICED A STRONG FUEL ODOR INSIDE THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO MANFREDI CHEVROLET (2519 HYLAN BLVD, STATEN ISLAND, NY 10306, (347) 979-0291) PER AN UNKNOWN RECALL REGARDING THE FUEL TANK. THE CONTACT WAS INFORMED THAT THE FAILURE WAS NOT RELATED TO THE RECALL. THE CONTACT THEN TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL TANK WAS LEAKING AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000.

NHTSA complaint #11124365 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 90,000 miles Pleasanton, CA

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. THE CONTACT STATED THAT THE FILLER PIPE WAS FRACTURED AND CAUSED THE BLADDER TO LEAK. THE CONTACT TOOK THE VEHICLE TO A CERTIFIED MECHANIC WHO DIAGNOSED THAT THE BLADDER AND FILLER NECK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

NHTSA complaint #11006421 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 98,000 miles Williston Park, NY

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. WHILE DRIVING 30 MPH, THE FUEL GAUGE FLUCTUATED AND FAILED TO PROPERLY DISPLAY THE AMOUNT OF FUEL IN THE TANK. THE LACK OF FUEL CAUSED THE VEHICLE TO STALL. THE VEHICLE WAS TAKEN TO A DEALER, BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 98,000.

NHTSA complaint #10968654 — an unverified report by a vehicle owner.

2004 GMC Envoy XL at 105,000 miles Tehachapi, CA

FUEL/PROPULSION SYSTEM

MY 2004 GMC ENVOY XL SLT IS LEAKING GAS AT THE GAS TANK AND THE FILLER HOSE GAS JUST RUNS DOWN THE TANK TO THE GROUND ITS A FIRE RISK

NHTSA complaint #10957445 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 155,000 miles Modesto, CA

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. WHILE THE VEHICLE WAS STATIONARY, THE ENGINE WARNING INDICATOR REMAINED ILLUMINATED. IT WAS DIAGNOSED THAT THE FUEL TANK FRACTURED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 155,000.

NHTSA complaint #10919676 — an unverified report by a vehicle owner.

2002 GMC Envoy XL at 200,000 miles Oceanside, CA

FUEL/PROPULSION SYSTEM

VEHICLE HAS A INLET FUEL LEAK, A KNOWN ISSUE ON THE GMC ENVOY XL 4X4, BUT HAS PUT A 150,000 MILE CAP ON THE RECALL WHICH I FIND NEGLIGENT AS THE ISSUE STILL EXIST REGARDLESS OF MILEAGE, JUST SEEMS LIKE A WAY TO WORM OUT OF RESPONSIBILITY.

NHTSA complaint #10899587 — an unverified report by a vehicle owner.

2004 GMC Envoy XL at 160,000 miles Lawrenceville, GA Fire 1 injured

FUEL/PROPULSION SYSTEM

I WAS DRIVING AND MY VEHICLE ON I-985 HALL COUNTY GA. MY CHECK GAGE LIGHT CAME ON AND LESS THAN 1/2 OF A MILE IT START TO SMOKE AND BURN AS SOON AS I STOPPED TURNED OF THE IGNITION. IT BURNT TO THE GROUND FROM THE ENGINE AREA TO THE INSIDE.

NHTSA complaint #10888197 — an unverified report by a vehicle owner.

2006 GMC Envoy XL at 166,572 miles Trimble, MO

FUEL/PROPULSION SYSTEM

DRIVING ON THE HIGHWAY AFTER PUTTING FUEL IN AND FUEL GAUGE SUDDENLY SHOWS EMPTY AND MY VEHICLE STALLED. THE FUEL GUAGE WOULD THEN SHOW FULL AT TIMES THEN EMPTY. NOW IT SHOWS EMPTY ALL THE TIME AND HAS STALLED 3 MORE TIMES WHILE DRIVING IN TRAFFIC.

NHTSA complaint #10885427 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 163,261 miles Fort Stewart, GA

FUEL/PROPULSION SYSTEM

THE FUEL INLET SEAL ON THE TOP OF THE FUEL TANK HAD SEPARATED CAUSING A SMELL OF FUEL AND ALLOWING MATTER TO ENTER THE FUEL TANK FROM THE TOP...POSSIBLY CAUSING THE PREMATURE FAILING OF THE FUEL PUMP. WE UNDERSTAND GMC HAS EXTENDED THE WARRANTY ON THE VEHICLE FOR THIS ISSUE TO 150,000 MILES. OUR VEHICLE HAD OVER 155,000 MILES WHEN THE PROBLEM OCCURED BUT WE NEVER RECEIVED NOTIFICATION FROM GMC OF THE EXTENDED WARRANTY. HAD WE RECEIVED THIS NOTIFICATION WE WOULD HAVE TAKEN IN THE VEHICLE FOR AN IMMEDIATE REPAIR. THE FUEL PUMP FAILED AND WE HAD TO PURCHASE A NEW FUEL TANK (AS A RESULT OF THE FAULTY TOP SEAL) AND FUEL PUMP...COSTING US ALMOST $1,700. WE HAVE A COPY OF THE REPAIR BILL BUT I AM UNABLE TO SCAN AND UPLOAD IT HERE AT THIS TIME... I AM IN THE MILITARY AND WILL BE MOVING TO KOREA IN APRIL, 2016

NHTSA complaint #10822420 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 140,000 miles Indianapolis, IN

FUEL/PROPULSION SYSTEM

I HAD BEEN DRIVING AND PULLED INTO A FAST FOOD RESTAURANT AND WHEN I GOT OUT OF MY VEHICLE I NOTICED THE SMELL OF GASOLINE BEING CLOSE TO A GAS STATION I THOUGHT NOTHING OF IT WHEN GETTING BACK IN MY VEHICLE AFTER RETRIEVING MY FOOD I NOW SMELLED THE GASOLINE INSIDE MY VEHICLE STILL THOUGHT NOTHING THAT MAYBE THE FUMES WERE JUST LINGERING UNTIL THE NEXT DAY WHEN THE SMELL WAS STRONGER SO STRONG THAT MY CHILD WITH ASTHMA IMMEDIATELY HAD TO GET OUT OF THE VEHICLE SO BEING CAUTIOUS AS ANYONE I HAD MY HUSBAND TAKE A LOOK HE SMELLED THE GASOLINE BUT COULDN'T FIND A LEAK SO HE TOOK IT TO OUR LOCAL MECHANIC WHO THEN DIAGNOSED THE PROBLEM AND REMOVED THE TANK AND REPLACED IT WITH A USED TANK AND WHATEVER PART WAS NEEDED TO FIX THE ISSUE SO SINCE THEN I HAVE NOT SMELLED ANYMORE GASOLINE BUT MY CHECK ENGINE LIGHT REFUSES TO GO OFF NOT TO MENTION I RECEIVE A LETTER IN THE MAIL STATING THAT THERE WAS SOME SORT OF RECALL ON MY EXACT YEAR AND MAKE OF VEHICLE AND THAT I COULD SEND IN A CLAIM TO GET BACK THE $500 I PUT INTO FIXING THE VEHICLE THINKING IT WAS NOW SAFE FOR MY FAMILY SO I PAID TO FIX THE PROBLEM ONLY MY NEW TANK IS USED SO I'M GUESSING I'LL BE HAVING THIS ISSUE AGAIN AT SOME POINT WHICH IS VERY SCARY CONSIDERING I DRIVE MY CHILDREN IN THIS VEHICLE PLUS I'M OUT THE $500 STILL HAVE THE SAME ISSUE WHICH I CANNOT AFFORD TO FIX AGAIN SHOULD THE PROBLEM ARISE AND I DIDN'T KEEP THE RECEIPT FROM MY MECHANIC THINKING PROBLEM SOLVED I PUT IT ASIDE IT THREW IT AWAY SO I'M JUST CURIOUS IS THERE ANYTHING I CAN DO BECAUSE KNOWING THE TANKS HAVE ISSUES AND I'VE JUST PAID $500 FOR ANOTHER RECALLED TANK PRETTY MUCH SO I'M AT A POINT WHERE I HAVE NO OPTION BUT TO TAKE A LOSS ON THE MONEY I PAID TO FIX THE VEHICLE BEFORE I KNEW ABOUT THE RECALL NOT TO MENTION I'VE HAD TO REPLACE THE TIE RODS TWICE AND IT'S POPPING AGAIN WHEN I MAKE TURNS I LOVE THIS VEHICLE BUT NOW I'M SUPER NERVOUS OF IT

NHTSA complaint #10820599 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 12,232 miles Vineland, NJ

FUEL/PROPULSION SYSTEM

MY CAR WILL SHUT OFF WHEN I AM EITHER TURNING OR SLOWING DOWN WITHOUT ANY WARNING, I PUT THE CAR IN NEUTRAL, TURN THE KEY OFF THEN ON AGAIN AND IT STARTS LIKE NOTHING HAPPENED. THE ENGINE DOESN'T SHOW ANY WARNING LIGHTS IT JUST SHUTS OFF. THIS HAS HAPPENED NOW ABOUT 6 TIMES. I DON'T HAVE THE MONEY TO TAKE IT TO THE DEALER, BUT IF I AM GIVEN AN IDEA OF WHAT TO LOOK FOR I CAN TAKE IT TO MY MECHANIC WHO IS VERY QUALIFIED AND DID REPLACE A SENSOR THAT WENT BAD. PLEASE HELP

NHTSA complaint #10812023 — an unverified report by a vehicle owner.

2004 GMC Envoy XL at 122,000 miles Laguna Niguel, CA

FUEL/PROPULSION SYSTEM

VEHICLE WAS TAKEN IN FOR OIL CHANGE AND I WAS ADVISED IT HAD A CRACK AT THE NECK OF FUEL TANK. UPON FURTHER RESEARCH THERE HAS BEEN A RECALL FOR THIS VERY SAME PROBLEM ON THE SAME VEHICLE. VEHICLE WAS NEVER IN A ACCIDENT OR ANYTHING THAT WOULD CAUSE THIS.

NHTSA complaint #10765247 — an unverified report by a vehicle owner.

2006 GMC Envoy XL at 100,548 miles Powder Springs, GA

FUEL/PROPULSION SYSTEM

FILLED SUV UP AT GAS STATION. GAS GAUGE WENT TO FULL. PROCEEDED OUT OF GAS STATION WHEN THE GAS GAUGE WENT TO EMPTY, GAS GAUGE WILL NOW NOT STAY IN ONE PLACE, CONTINUES TO ACT UP AND MOSTLY STAYS ON EMPTY AND THE BELL RINGS CONSTANTLY. I AM UNABLE TO DETERMINE HOW MUCH FUEL I HAVE AND CONCERNED THAT THE SUV WILL THINK ITS OUT OF GAS AND SHUT OFF.

NHTSA complaint #10732023 — an unverified report by a vehicle owner.

2003 GMC Envoy XL at 104,506 miles Austin, TX

FUEL/PROPULSION SYSTEM

MECHANIC SAID FUEL RAIL RUPTURED DUE TO A FAULTY FUEL PRESSURE REGULATOR AND LEAKED GASOLINE IN ENGINE COMPARTMENT THAT COULD HAVE CAUSED A FIRE INJURING OCCUPANTS. REPAIRS COST 1400DOLLARS

NHTSA complaint #10722822 — an unverified report by a vehicle owner.

2004 GMC Envoy XL at 166,000 miles West Chester, PA

FUEL/PROPULSION SYSTEM

THE GAS TANK HAS A LOSE CONNECTOR THAT LEAKS AND ALLOWS FUMES TO ESCAPE.

NHTSA complaint #10639715 — an unverified report by a vehicle owner.

2004 GMC Envoy XL at 133,260 miles Princeville, IL

FUEL SYSTEM, GASOLINE

SPECIAL COVERAGE ADJUSTMENT FUEL TANK INLET CHECK VALVE FRACTURE #07099A. ISSUED AUGUST 24, 2007. MY 2004 GMC ENVOY IS NOW EXPERIENCING THIS PROBLEM. I WAS NEVER NOTIFIED OF THIS AS GM CLAIMS THEY DID NOT KNOW I WAS THE OWNER OF THIS CAR. I BOUGHT IT USED IN 2005. I WAS TOLD BY A MECHANIC WHEN I TOOK IT IN TO CHECK OUT THE PROBLEM THAT I SHOULD NOT FILL THE GAS TANK FULL AS IT COULD CAUSE GAS LEAKAGE. I AM ALSO FACING AN EXPENSIVE BILL TO GET THIS FIXED. A RECALL WAS NEVER ISSUED AND IT APPEARS THIS IS A LIFE SAFETY ISSUE. I WOULD APPRECIATE YOUR ATTENTION IN THIS MATTER.

NHTSA complaint #10573049 — an unverified report by a vehicle owner.

2003 GMC Envoy XL Miami, FL

FUEL SYSTEM, GASOLINE

DRIVING THE VEHICLE ON THE HIGHWAY AT APPROXIMATELY 75MPH, GAS GAUGE WENT COMPLETELY DOWN TO E WITH A FULL TANK. THE NEEDLE WAS BASICALLY READING IN THE SAME POSITION AS WHEN IT IS IN THE OFF POSITION. AFTER THAT HAPPENED THE VEHICLE SPEEDOMETER STARTED READING INCORRECT SPEEDS I WILL BE AT A DEAD STOP AND AT A STOP LIGHT AND MY SPEEDOMETER WILL BE READING 75 MPH STUCK. I KNOW THERE WAS A CLASS ACTION LAWSUIT IN 2007 APPROXIMATELY AND LISTED CERTAIN GM VEHICLES BUT THIS ONE WAS NOT INCLUDED. I THINK THAT GM NEEDS TO LOOK AT THIS AFFECTING OTHER MODELS AND MAKES THEY REPLACED SOME VEHICLES WITH THIS ISSUE AND THE PROBLEM LIES WITH THE STEP MOTOR IN THE CLUSTER GAUGE. IF YOU TAKE THE GM DEALERSHIP THEY WANT TO CHARGE YOU $500 DOLLARS TO REPAIR ON A ISSUE THAT IS BEING REPLACED ON OTHER MODELS. PLEASE PLEASE GET THIS TO BE RECALL THIS IS A ISSUE THAT WILL CAUSE SOMEONE TO GET HURT VERY BAD IN A ACCIDENT.

NHTSA complaint #10573029 — an unverified report by a vehicle owner.

Other GMC Envoy XL problems