422 of the
1,107 complaints filed about the Hyundai Kona
are about the engine —
100% of everything owners reported.
The worst model year for it is 2019.
Vehicle starting using extreme amounts of oil, lose acceleration and stalling while driving and making klicking noises. All symptoms point to Hyundai recall 203 (NHTSA campaign number 21V301000). Dealer and manufacturer refuse to fix it, citing lack of extended warranty and high mileage, as well as insist of oil consumption test that would require me to drive the vehicle for another 1000 miles for them to be able to determine the oil consumption. Because I don't fee it is safe to drive the vehicle, I declined the test, but was willing to allow the dealer's service employees to drive it. They refused. I ended up donating the vehicle to Kars for Kids and notified them about the situation.
NHTSA complaint #11764152 — an unverified report by a vehicle owner.
"The vehicle suffered sudden internal engine failure while in operation due to catastrophic oil starvation, presenting a severe risk of engine stalling and loss of propulsion on the road. Active diagnostic codes are P0014, P0017, and P0303. An independent mechanic confirmed the engine was found 3 quarts low on oil with absolutely no external leaks or pooling under the vehicle, indicating massive internal oil consumption. This vehicle has been meticulously maintained with 11 consecutive oil changes logged between 15,202 miles and 115,926 miles. This oil loss starved the hydraulic timing components of fluid pressure, causing immediate timing failure. The manufacturer's current safety recall campaign (Recall 203) fails to include this specific VIN despite the vehicle exhibiting the exact engine failure defect profile.
NHTSA complaint #11763547 — an unverified report by a vehicle owner.
The contact owns a 2020 Hyundai Kona. The vehicle was taken to the dealer to be repaired under NHTSA Campaign Number: 21V301000 (Engine); however, the dealer was unable to perform the recall repair because the vehicle had not experienced a failure associated with the recall and there were no fault codes displayed or retrieved associated with the recall. However, an independent mechanic recommended that the engine be replaced. The contact provided the dealer with the fault codes and the failures that the independent mechanic had found; however, the dealer was unable to retrieve the same fault codes. The contact stated that the check engine warning light was illuminated. The manufacturer was notified of the failure and agreed with the dealer and refused additional assistance. The vehicle was not repaired.
NHTSA complaint #11763068 — an unverified report by a vehicle owner.
My 2019 Hyundai Kona SE (2.0L Nu MPI/Atkinson engine) was previously subject to NHTSA Recall 21V301000 (Hyundai Recall 203) for defective piston oil rings that can chip and cause accelerated oil consumption, engine knocking, and stalling. That recall's remedy was performed under a prior owner in December 2021. In November 2025, a Hyundai dealership installed a Cylinder Noise Diagnostic System (CNDS) software update (Service Campaign 974) specifically meant to detect this defect's vibration signature before it causes engine damage. Approximately 7,000-8,000 miles and about nine months after that software update, the vehicle stalled unexpectedly while being driven on two separate occasions, with no check-engine light or other warning beforehand. A third stall left the vehicle unable to restart. It was towed to a service station, which found no engine oil and no external leak. A Hyundai dealership subsequently diagnosed cracked valves that allowed approximately 5 quarts of oil to burn through the engine, and determined the engine requires complete replacement. This is the same failure mode (oil consumption/engine damage leading to stalling) that the original recall and the 2025 software update were both meant to prevent, and the software gave no advance warning before the stalling occurred. The vehicle and dealership diagnosis are available for inspection upon request.
NHTSA complaint #11762578 — an unverified report by a vehicle owner.
The contact owns a 2020 Hyundai Kona. The contact stated that the vehicle was repaired under NHTSA Campaign Number: 21V301000 (Engine); however, the recall repair failed to prevent the failure from occurring. The contact stated that while driving at various speeds, the vehicle lost motive power and failed to restart using the ignition key. The vehicle was towed to a dealer, Capital Hyundai of Greensboro (801 E Bessemer Ave, Greensboro, NC 27405), where it remained for further diagnosis. The contact stated that during the prior recall repair, the Continuously Variable Valve Timing (CVVT) assembly, Engine Control Module (ECM), and Body Control Module (BCM) were replaced, a solenoid was installed, and the engine was inspected but not replaced. The manufacturer was notified of the failure, and a case was opened. The failure mileage was approximately 72,000.
NHTSA complaint #11760900 — an unverified report by a vehicle owner.
My 2020 Hyundai Kona experienced an engine-related malfunction. An authorized Hyundai dealer inspected the vehicle, confirmed diagnostic code P1327, and determined that the complete engine required replacement. Hyundai authorized the replacement, and the vehicle remained out of service for approximately two weeks. The engine defect created a safety concern because an engine malfunction could cause reduced or complete loss of motive power while driving, increasing the risk of a crash. The dealer inspected and removed the original engine; I do not know whether it remains available for further inspection, but the repair order and diagnostic records are available. I am filing this complaint so NHTSA can document this engine failure and determine whether it is related to NHTSA Campaign 21V301 / Hyundai Recall 203 and whether additional investigation or corrective action is warranted.
NHTSA complaint #11759509 — an unverified report by a vehicle owner.
The contact owns a 2024 Hyundai Kona. The contact stated that while driving at an undisclosed speed, the message to “Turn off Engine and Restart Engine” was displayed and the engine seized. The contact stated that the failure had occurred while driving on a busy highway. The contact stated that while attempting to restart the vehicle, the vehicle started. The vehicle was taken to the dealer; however, the failure was not duplicated. The contact stated that four months later the failure reoccurred. The failure became a persistent failure. The manufacturer was not made aware of the failure. The failure mileage was approximately 11,000.
NHTSA complaint #11759192 — an unverified report by a vehicle owner.
At approximately 100,500 miles, the 2.0L Nu engine experienced a sudden, catastrophic internal failure while operating, causing a loss of power and stalling. Failed Component & Availability: The engine block assembly failed internally due to severe low compression (95 psi) across multiple cylinders and intake valve leakage. The original failed engine component was replaced and retained by the servicing dealership's service department during the long-block replacement. Safety Risk: The sudden loss of engine power and stalling occurred while navigating active traffic, creating an immediate crash hazard due to the loss of momentum and propulsion on a public roadway. Diagnosis & Confirmation: The failure was independently confirmed by a certified master mechanic (compression test showing 95 psi) and subsequently diagnosed and confirmed by an authorized manufacturer dealership service department. Inspection History: The vehicle was fully inspected by the authorized dealership, which verified the low compression, confirmed internal engine failure, and performed a full long-block engine replacement.
NHTSA complaint #11758555 — an unverified report by a vehicle owner.
The engine was spewing oil into the air filter and also out of a hose near the turbo. It was also consuming high amounts of oil, yes its available for inspection. I was driving on a busy public highway and my car lost power and would not accelerate no the problem has not been confirmed as of yet vehicle has not received official inspection yet there was zero warning lamps, messages, or any indicator of any kind that there was a problem. there still isnt
NHTSA complaint #11757596 — an unverified report by a vehicle owner.
The contact's daughter owns a 2019 Hyundai Kona. The contact stated that while her daughter was driving 40 MPH, smoke started coming from under the hood. The vehicle lost power and came to a stop in front of a convenience store, blocking the entrance. Several unknown warning lights were illuminated. The driver called the Fire Department, and it was confirmed that the engine compartment displayed severe heating damage. There was no fire. The firemen on the scene recommended that the vehicle be towed. The vehicle was towed to an independent mechanic, and the contact was informed that the failure was a known failure and might be covered under an extended warranty program. The vehicle was towed to the dealer, where it was diagnosed and determined that the engine had seized. No electrical failure was found. The dealer initially offered to cover 95% of the cost of the repair. The manufacturer was notified of the failure and offered to cover 85% of the cost of the repair, but the contact declined. The contact stated that the Knock Sensor Detection System (KSDS) software update had previously been completed on the vehicle; however, the update failed to prevent the engine failure. The manufacturer informed the contact that the extended warranty could not be applied due to a transfer of ownership to the contact's daughter. The failure mileage was approximately 81,000.
NHTSA complaint #11757669 — an unverified report by a vehicle owner.
2021 Hyundai Kona, VIN [XXX], 45,575 miles. Engine unexpectedly stalled while driving on 45 mph road and stopped at a light. Oil-pressure warning appeared when the engine stalled. Upon checking afterward, the oil level was below the measurable dipstick range with only droplets visible. Approximately 3.5 quarts were added. Vehicle restarted and was driven home. While idling at home, pressing the accelerator caused the engine to stall again. Vehicle had received an oil change at 39,073 miles and oil had also been checked and topped off approximately six months earlier. Cause has not yet been diagnosed. Hyundai VIN lookup currently shows no open or closed safety campaigns. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11757800 — an unverified report by a vehicle owner.
The contact owns a 2026 Hyundai Kona. The contact stated that while driving 30 MPH, the vehicle lost motive power and went into LIMP Mode before the vehicle stalled. The vehicle was restarted and resumed normal functionality. While depressing the accelerator, the vehicle lunged forward. The contact depressed the brake pedal and regained control of the vehicle. The vehicle was taken to the local dealer; however, the dealer was unable to duplicate the failure. The vehicle was not repaired. The manufacturer was contacted, and a case was filed. The failure mileage was approximately 770.
NHTSA complaint #11756273 — an unverified report by a vehicle owner.
I received the recall, brought the Kona in had the software download. Now the engine code indicates engine issues with the safety code. Hyundai customer service representatives stars because the issue wasn't found and the software download completed this doesn't fall under the recall. I do have an appointment to bring the Kona into the dealership but because Hyundai states it is no longer under the recall I am responsible for the towing and will not be remembursed. When I initially brought the vehicle in I was told if the pistons and engine codes appears under the recall layer on towing and replacement of the engine is covered. I was also told my engine covered up to 150,000 miles. Even through I only have 65,000 Hyndai dealer and customer service stated it is not as this is only if the engine showed signs at the time of the software download. This is absolutely wrong to be treated like this and been advised by my local mechanic this does appear to be part of the recall, will deregulate, or engine could seize up causing a safety issue.
NHTSA complaint #11755635 — an unverified report by a vehicle owner.
I am filing a safety complaint against Scott Stark’s South Point Hyundai for selling me a vehicle with an active open safety recall, a blown transmission, an A/C failure, and a dry-rotted tire. Before returning the car for service under a promised 1,000-mile warranty, my sister, who has worked for Corporate Hyundai for 15 years, helped me conduct a full intake baseline inspection at her dealership. We performed a recorded 360-degree video inspection, took high-resolution photos of every square inch, and ran full computer diagnostics, which confirmed zero tool marks on any bolts under the hood or on the transmission, and all diagnostic readings were perfectly recorded. South Point Hyundai kept my vehicle for 10 days for repairs, making excuses about test drives and failing to find technicians. However, a hidden GPS tracker tucked deep under my passenger side carpet meticulously documented every single time the vehicle moved or remained completely stationary on their lot. Upon picking up the vehicle, my sister scanned the car immediately with her diagnostic computer. The readings are now completely erratic and all over the place compared to the baseline corporate readings we documented 10 days prior. Physical inspection reveals that bolts have been turned, internal components have been actively tampered with, and parts have been structurally altered. The evidence directly indicates that this dealership used my personal vehicle as an unauthorized parts donor vehicle to harvest components, severely compromising its mechanical integrity, structural reliability, and overall road safety. This severe tampering has left the vehicle completely unsafe to operate. We possess full video evidence, high-resolution photographs, GPS tracking logs, and comparative corporate Hyundai diagnostic data verifying this severe mechanical fraud. I have turned this info over to Corporate Hyundai, the DMV, and federal enforcement agencies due to safety risks.
NHTSA complaint #11754634 — an unverified report by a vehicle owner.
COMPONENT/SYSTEM: Air Conditioning (HVAC) / Climate Control System and closed-loop refrigerant lines. The vehicle and all climate control components are available for immediate inspection. SAFETY RISK: Total loss of cooling in peak summer heat (90°F-95°F+) causes cabin temperatures to rapidly exceed 110°F. This sudden heat trapped in the vehicle caused me (the driver) acute heat exhaustion, culminating in a medical fainting episode. The vehicle regularly transports my newborn baby and toddler, subjecting them to severe heatstroke risks. Additionally, an ongoing 4-year chemical refrigerant leak inside an enclosed EV cabin creates an active toxic inhalation hazard for all passengers. DEALER CONFIRMATION: Yes. The failure has been repeatedly confirmed and documented by authorized Hyundai dealerships, including Paramus Hyundai, Garvey Hyundai, and Liberty Hyundai. Technicians repeatedly measured zero refrigerant charge/pressure, performed UV dye tests, and completed major repairs including AC line and radiator rebuilds without resolving the leak. INSPECTION HISTORY: Yes. Inspected multiple times by authorized Hyundai dealership technicians under official Corporate Case Nos #42549212, #41020884, and #23781133. WARNING LAMPS/SYMPTOMS: No dashboard warning lamps or error messages ever appeared. The only symptom was the AC suddenly blowing boiling hot air as refrigerant leaked out. This failure first appeared in Summer 2022 (shortly after vehicle purchase) and has recurred every summer for 4 consecutive years despite repeated warranty repair attempts.
NHTSA complaint #11753892 — an unverified report by a vehicle owner.
I was driving to work on a normal day under normal circumstances when a check engine light won my dashboard. Seconds later my car started showing car is over heating. I immediately swayed from the speed lane to the side of the road almost getting into a crash as other vehicles were at full speeds behind me. I immediately called dealership and made an appointment. My vehicle experienced a premature failure of the cooling coolant valve, a critical component of the engine cooling system. This failure resulted in diagnostic trouble codes, warning messages, and concerns regarding the reliability of the vehicle. A component of this importance should not fail on a vehicle that is only three years old and has been properly maintained. When I brought the vehicle to an authorized Hyundai dealership, I was required to pay a $248 diagnostic fee simply to identify the failed component. After the diagnosis, I was presented with an estimated repair cost of approximately $1,600 to replace the defective coolant valve and associated parts. I believe these charges are unreasonable because the failure appears to involve a defective component rather than normal wear and tear. Consumers should not be expected to pay significant diagnostic and repair costs for a major cooling system component that fails prematurely. I have also learned that Hyundai has issued recalls and/or service campaigns affecting certain other vehicles for cooling system-related issues. However, my vehicle is apparently not included in those actions, despite experiencing a similar premature failure. While I understand that recalls apply only to specific vehicles and conditions, I respectfully request that investigators determine whether the defect affecting my vehicle is related to those existing actions or whether additional vehicles, including my 2023 Hyundai Kona, should be evaluated for expanded coverage. My research also indicates that other Hyundai Kona owners have reported similar coolant valve fail
NHTSA complaint #11753667 — an unverified report by a vehicle owner.
The car shuts off at random times during me driving . Its like the car locks up steering and shuts completely down . Have to pull over and give the car time . And it shuts back on in and drives with poor accelerate after each issuse. The car is now shaking and making popping sounds while driving .
NHTSA complaint #11752393 — an unverified report by a vehicle owner.
I purchased a 2018 Hyundai Kona, and it has had one major issue after another. It burns an excessive amount of oil, the engine misfires, and now the turbocharger is failing. I’ve already spent approximately $2,300 repairing the air conditioner and engine, and I can’t afford thousands more in repairs.
NHTSA complaint #11751885 — an unverified report by a vehicle owner.
The vehicle suffered a sudden, severe loss of power while driving, causing the engine to stall unexpectedly. This created an immediate hazard to myself and other motorists on the road, as I was forced to navigate a dead vehicle out of active traffic without power steering or power braking assist. Prior to the total failure, the engine exhibited severe mechanical knocking, loss of acceleration, and high oil consumption without any visible external oil leaks. This engine failure is a direct result of the manufacturing defect detailed in NHTSA Safety Recall 203 (NHTSA Campaign 21V301000) concerning improperly heat-treated piston oil rings that cause severe cylinder scuffing and engine stall. Although the software update (Campaign 974) was previously completed on this VIN, the physical defect was never mechanically repaired. The software update failed to prevent the physical, defectively manufactured components from destroying the engine. Hyundai is refusing to honor the safety campaign and replace the failed engine because the recall database incorrectly lists the recall status as "completed."
NHTSA complaint #11750800 — an unverified report by a vehicle owner.