Hyundai Santa FE transmission problems

POWER TRAIN

Symptoms are those described in Hyundai recall 236 (delayed shifting,hesitation, stalling). Vehicle has had multiple TSP services at Hyundai but symptoms persist intermittently. Software updates do not fix issue. Hyundai dealer has no other remedies.

NHTSA complaint #11758783 — an unverified report by a vehicle owner.

POWER TRAIN

Auto had a very strong gas smell after arriving at work. Check the engine and underneath the car for leaks but no fluids on the ground or my garage. Smell persisted while out of town and made appointment for inspection. The dealer service man said it was suffering numerous leaks and we’re awaiting parts. Latest info was still leaks present and would advise after making certain no leaks persist.

NHTSA complaint #11757825 — an unverified report by a vehicle owner.

POWER TRAIN

While accelerating, the 8-speed transmission sporadically hangs in 1st gear and will not change to 2nd. The motor revs to about 4000 rpm and will only travel at about 15 mph. This causes a safety hazard when attempting to enter fast moving traffic. After several attempts, the Dealer has said that they cannot duplicate this issue in their shop and has not made necessary warranty repairs to fix this vehicle. Hyundai assigned a case manager who says that since the diagnostic did not pull any codes and they could not replicate the problem, they would not make any repairs. There is about 5000 miles left on the factory warranty.

NHTSA complaint #11757403 — an unverified report by a vehicle owner.

POWER TRAIN

The vehicle’s transmission slips while driving on the highway at approximately 65–75 mph. The slipping occurs at highway speeds and appears to affect the vehicle’s ability to maintain consistent power and acceleration. Problem The vehicle’s transmission slips while driving on the highway at approximately 65–75 mph. The slipping occurs at highway speeds and appears to affect the vehicle’s ability to maintain consistent power and acceleration. Safety Concerns This creates a safety concern because unexpected transmission slipping at highway speeds could result in a sudden loss or interruption of power. This may make it difficult to maintain speed, merge, pass, or respond safely to changing traffic conditions. The issue could increase the risk of an accident, particularly in heavy or fast-moving traffic.

NHTSA complaint #11757175 — an unverified report by a vehicle owner.

POWER TRAIN

Complete unmitigated loss of acceleration and power while traveling at highway speeds, creating an immediate life-threatening road hazard. Following a warranty engine replacement and mandatory dealer software flash at Clay Cooley Hyundai (Sherman, TX), the vehicle began experiencing powertrain communication issues. While operating the vehicle at 65 MPH on the highway, the vehicle completely failed to accelerate and lost propulsion power, nearly resulting in a catastrophic rear-end collision with an oncoming 18-wheeler semi-truck. Dealership diagnostics claim "no trouble codes present," but live data telemetry confirms the High-Pressure Fuel Pump (HPFP) is actively commanding and delivering a dangerous 1,600 PSI to the fuel rail at hot idle. This abnormal fuel delivery is paired with a severe powertrain stutter in 3rd gear. Service personnel at multiple locations confirm a widespread, high volume of transmission failures and severe drivability issues specifically tied to this recent Hyundai software update. Corporate has denied repair coverage. The vehicle remains an active highway safety hazard and is completely undrivable.

NHTSA complaint #11756411 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that the vehicle lunged forward. In addition, the vehicle almost stalled. No warning lights were illuminated. The vehicle was taken to the dealer; however, the failure was not duplicated. The contact was informed that no fault codes were displayed. The contact was informed that the issues with the vehicle were just a case of bad luck. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact stated that the failure had occurred shortly after the vehicle was repaired under Technical Service Bulletin: 9C2, in May 2026. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 74,558.

NHTSA complaint #11756514 — an unverified report by a vehicle owner.

POWER TRAIN

Subject: Formal Dispute: Warranty Breach and Failure to Repair – 2023 Hyundai Santa Fe Timeline & Facts:11/2/25 (~52,000 miles): I officially reported an intermittent loss of power and severe engine revving (up to 7,000 RPM). This created a severe safety hazard when merging and accelerating from an idle stop.3/28/26 (Under 60k miles): After months of diagnostic delays, Hyundai confirmed the Dual-Clutch Transmission (DCT) needed replacement under the 60,000-mile warranty. A Hyundai Case Manager tracked the issue.Service Delay: Hyundai delayed repairs due to a lack of loaner vehicles, which were grounded for recall updates. Commuting pushed my mileage to 60,218. The Case Manager assured me coverage was locked in because the defect was documented before 60,000 miles.4/8/26: Due to corporate protocol, they ordered a valve body installation instead of a new transmission.8/11/26: The valve body failed. Hyundai delaership resubmitted the transmission replacement request. Corporate denied 100% coverage because the odometer was now over 60,000 miles (60,218). They are offering only 80%, leaving me with a $1,000 plus out-of-pocket expense.Legal & Contractual Position:Hyundai is contractually and legally obligated to cover 100% of this replacement. Under federal and state consumer protection laws, any defect reported prior to warranty expiration must be fully repaired by the manufacturer, even if the final repair occurs after the mileage threshold. The current mileage is a direct result of Hyundai’s internal diagnostic and loaner delays.Demanded Resolution:I demand that Hyundai cover 100% of the transmission replacement costs immediately. I am hoping this escalation to the NHTSA will help in bringing this matter to a positive end result, otherwise I have no choice but to pursue formal legal remedies.

NHTSA complaint #11756570 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2017 Hyundai Santa Fe. The contact stated that while reversing, the vehicle jerked and shuddered abnormally. Additionally, the transmission hesitated, and the vehicle almost stalled. No warning lights were illuminated. The vehicle was taken back to the dealer where the contact was informed that the Service Campaign Number: 9C2 was completed. The contact was informed that the updated software was confusing the transmission and had caused the failure. The contact was informed that the remedy was not yet determined. In addition, the contact was informed that the dealer was waiting on instructions from the manufacturer. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 63,036.

NHTSA complaint #11755907 — an unverified report by a vehicle owner.

POWER TRAIN

This complaint concerns a serious, unresolved powertrain/propulsion safety defect in my 2023 Hyundai Santa Fe. While traveling approximately 70 mph, the vehicle suddenly lost propulsion and would not accelerate normally while surrounded by highway traffic.MOST IMPORTANTLY, THERE WAS NO WARNING OR ADVANCE INDICATION. No warning lights, messages, or symptoms appeared before the loss of propulsion. I had no opportunity to anticipate the failure or prepare to safely exit traffic. This placed me and other motorists at immediate risk of a serious or potentially fatal collision.A Hyundai dealership inspected the vehicle and documented DTC P284001, Shift Fork D Position Fault. Despite this documented fault, the underlying safety issue remains unresolved. Hyundai has not identified a permanent correction or established that the vehicle is safe to operate.There has not been another incident because I will not risk another sudden loss of propulsion by driving the vehicle. The absence of another failure does NOT mean the problem is resolved. The vehicle remains available for inspection.I have repeatedly sought assistance from Hyundai and the dealership without a meaningful resolution. Newer information regarding a possible computer reset/relearn procedure has also been presented, but the dealership refuses to perform it.I reviewed NHTSA complaints for 2023 Santa Fe vehicles and found multiple reports describing similar safety symptoms, including sudden loss of propulsion, inability to accelerate, abnormal transmission shifting, and loss of speed. This raises serious concern that this may not be an isolated failure.A vehicle that can unexpectedly lose propulsion at highway speed WITHOUT ANY WARNING creates an extreme crash risk. I respectfully request that NHTSA review the similar complaints, investigate whether a broader transmission/powertrain safety defect exists, and determine whether corrective action is necessary before this results in serious injury or death.

NHTSA complaint #11755949 — an unverified report by a vehicle owner.

POWER TRAIN

The 2017 Hyundai Santa Fe was brought to dealership on 3/27/26 for an oil change and a computer update was completed for Emissions Improvement. Upon picking the vehicle up after service, it was noticeable that it was not shifting correctly. I spoke to the service department and asked if the memory was cleared with the update an if it was having to relearn how I drive and the said it should not be affected. This went on for a few days and I left the car with them to duplicate as there were3 no stored codes. After a few weeks, the Teck Line recommended a new transmission, which Hyundai offered goodwill assistance. As we were waiting for the transmission to arrive from being on backorder, a bulletin for Service Campaign 9C2 was release on 5/18/26 that described my experience with shifting issue almost exactly. The transmission was replaced and the drivability issues still persist. Hyundai says that I must let my car warm up for 1-3 minutes to allow a catalyst to reach temperature and not cause rough shifting. This rough shifting is the effect of the update and thus te reason that my transmission needed to be replaced. Further investigation showed that this update is a known issue and cannot be reversed once installed. Currently, I must start my car in 90 degree weather to warm it up as a result of this update which is not logical in any thought process. I have asked Hyundai to cover the balance of the new transmission as this is a result of thier faulty software update with no success.

NHTSA complaint #11755540 — an unverified report by a vehicle owner.

POWER TRAIN

Hyundai Sante Fe Hybrid 2025 has a bad factory seal on the high voltage harness - hybrid battery connector that causes water to intrude the connector under normal conditions which can short the battery and pose a major safety issue. Hyundai is refusing warranty coverage of my shorted hybrid battery on my brand new 2025 Hyundai Sante Fe Hybrid stating “Flood” with no evidence of flood damage. My car experienced multiple P engine hybrid system faults on XXX and would not drive. I had it towed the Van Hyundai Carrollton on that date. They did not look at the car for over a week and it sat on their lot the entire time. On XXX they finally inspected it and claimed the car had been “flooded” and shorted the hybrid battery. The only evidence they provided was moisture in the high voltage harness. There were no water/silt lines, any other damage to any other components, and no evidence of any water anywhere else on the vehicle. The video they showed of the undercarriage only showed normal splash marks from driving. The car was never flooded/submerged. Any water/moisture found in the harness would have been due to a faulty/defective factory seal that should be impervious to water under normal operating conditions. No water/flooding/submersion damage would have been obvious of this. The dealership refused to provide any evidence and had no follow-up. One key aspect they refused to acknowledge was there was a massive rainstorm in [XXX] onXXX which was also the only rainstorm in the area in the previous 1-2 months. This happened while the car was on the dealer’s lot. The car had no issues with any water prior to being at Van Hyundai. A case was opened with Hyundai Corporate and the Dealship also lied stating the car wasn’t in their system until XXX, which is false as I have phone records, tow records, and appointments showing the 7/10 date, so corporate overlooked that. I disagreed with the dealerships diagnosis as it was a scapegoat finding putting all blame o INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT

NHTSA complaint #11755330 — an unverified report by a vehicle owner.

POWER TRAIN

A Hyundai recall 9C2 update was applied to my vehicle. Ever since that update my vehicle hard shifts on cold starts which I fear is damaging the transmission. Hyundai dealer was able to replicate this and keeps advising us that concern is ‘under review with Hyundai’. I have the service order that states this. This problem has been ongoing for Months! I think Hyundai needs to find a resolution to this as my research indicates it is impacting a lot of customers.

NHTSA complaint #11755044 — an unverified report by a vehicle owner.

POWER TRAIN

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle suffers from an intermittent, total engine stalling and propulsion failure. Without warning, the engine completely shuts down while driving and automatically drops the vehicle into "Accessory (ACC) Mode". The vehicle is fully intact, operational when it restarts, and is available for immediate inspection upon request How was your safety or the safety of others put at risk? This issue has occurred five total times in live traffic, severely risking the safety of the vehicle's occupants and surrounding drivers. The most recent and dangerous incident occurred on the freeway in heavy, stop-and-go traffic. A sudden, complete loss of power on a high-speed freeway leaves the vehicle entirely vulnerable to rear-end collisions, as it leaves no room or momentum to safely coast to the shoulder. Has the problem been reproduced or confirmed by a dealer or independent service center? No. The vehicle has been brought to an authorized Hyundai dealership five separate times specifically to diagnose this exact stalling issue. Because the failure is intermittent, dealership service technicians have been unable to replicate the problem during their test drives or resolve the root cause. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The vehicle has been inspected five separate times by authorized Hyundai dealership technicians during the service appointments mentioned above. No police, insurance, or independent manufacturer representatives have inspected the vehicle yet, as the stalling has not yet resulted in a physical crash. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear?There are absolutely no dashboard warning lights, check engine indicators, error messages, or mechanical symptoms prior to the failures. The engine shuts down instant

NHTSA complaint #11755009 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2022 Hyundai Santa Fe. The contact stated that while pulling out of the driveway and approaching a stop sign, the message "Check Transmission Oil Immediately" was momentarily displayed. The dealer was contacted and informed the contact that the vehicle could not be diagnosed unless the message was displayed. The contact stated that the failure recurred while driving approximately 35 MPH the following day, and the engine power was reduced. The check engine warning light was illuminated. The driver contacted Bluelink and was advised to pull over safely. Bluelink and the dealer advised the driver to tow the vehicle to the dealer for assistance. The vehicle was towed to the dealer, where it was diagnosed with transmission failure. The contact was informed that the transmission needed to be replaced. The vehicle was not repaired. The contact associated the failure with NHTSA Campaign Number: 22V746000 (POWER TRAIN); however, the VIN was not included. The manufacturer was notified of the failure and offered to cover half the cost of the repair. The failure mileage was approximately 74,900.

NHTSA complaint #11752368 — an unverified report by a vehicle owner.

POWER TRAIN

Transmission was replaced under warranty by Hyundai in Nov 2024. Engine was replaced at 100600 miles in Nov 2025. Issues with the transmission were happening at that time but ignored by dealership as issues related to failing engine. Our mechanic confirmed in April that transmission was failing and told us to go to Hyundai. We went to dealer in April 2026. They confirmed transmission needed to be replaced. They were going to contact Hyundai USA. We received no updates despite many calls to the dealer. We had to call Hyundai USA directly. They opened a case. Dealer finally called and took car in and requested good faith repair by Hyundai USA. Hyundai USA responded 2 weeks later and is not covering anything. They replaced our transmission in Nov 2024 with a refurbished transmission that they NO LONGER MAKE. Clearly due to the fact that the refurbished part doesn’t work. They now want me to pay $8000 to repair transmission. My car has been maintained on schedule by my mechanic. All paperwork available. I have had Toyotas, Hondas and chevys that have lasted close to 20 years. This has been a horribly disappointing experience. And I now need to buy a new car for my 17 year old instead of handing down. I will NEVER buy another Hyundai. I want everyone to be aware of my experience. Disgusting customer service by Hyundai USA.

NHTSA complaint #11752203 — an unverified report by a vehicle owner.

POWER TRAIN

I purchased a 2024 Hyundai Santa Fe SEL with 16,087 miles that has a the 8-speed Wet Dual-Clutch Transmission (DCT) stutters to catch gear properly while accelerating from low speeds and back to high, example driving onto a highway ramp and matching speeds with ongoing traffic). Unfortunately, there have been multiple fears and risk of safety where accidents almost occured due to the transmission not catching the engines rotational speed to exact, causing slow to no acceleration. This is very dangerous and unsafe to not be considered under investigation. This unresolved issue will deteriorate the clutch and transmission itself over time. HELP!

NHTSA complaint #11752271 — an unverified report by a vehicle owner.

POWER TRAIN

I am currently burning through 2.5 quarts of oil approximately every 800 miles.

NHTSA complaint #11751503 — an unverified report by a vehicle owner.

POWER TRAIN

My 2017 Hyundai Santa Fe (VIN: [XXX]) was brought to Herb Chambers Hyundai of [XXX], in December 2023 to address the Underbody Corrosion Recall/Campaign (9A0). The dealer performed the preventative service. However, the remedy completely failed because the frame was already severely structurally compromised by rust. In early 2024, I relocated to [XXX] with the vehicle. Now 2026, The front subframe sub-assembly deteriorated to a hazardous point, forcing me to spend a large sum of my own money on front-end repairs caused directly by this corrosion. Currently, the rear subframe and rear suspension components are heavily corroded and structurally disintegrated. The vehicle is completely unsafe to drive, presenting an imminent risk of structural collapse and suspension failure while in motion. Hyundai's recall remedy was ineffective and merely masked the rust. The rear subframe (crossmember/cradle) and control arm anchor points are severely corroded, rusted out, and crumbling to the touch, creating an imminent risk of suspension collapse while driving. The extreme corrosion has spread to the metal fuel line the vehicle is unsafe to drive due to the advanced corrosion . Denial of Service by Local Distributor: The vehicle is currently located in the U.S. territory of Puerto Rico. I presented the vehicle and documentation to the local authorized distributor, Sojitz de Puerto Rico (Hyundai of Puerto Rico). As indicated I brought the Vehicle to MVP Hyundai Humacao (XXX) and filed a claim (# XXX) However they never sent a anyone to inspect the vehicle or process a safety claim, claiming they bear no responsibility because the vehicle was imported from the mainland, Because this is a failed federal safety campaign remedy that now poses an immediate threat to my life and public safety, INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11750549 — an unverified report by a vehicle owner.

POWER TRAIN

I was merging onto the highway and the acceleration stopped working and the vehicle would not go more than 25 mph. Had to restart car in shoulder, isue seemed to self correct but then it happened 10 minutes later stranding me in between the highway and exit ramp. This was a huge safety issue and myself and others lives were at risk. I am bringing the vehicle in for inspection but this seems to be a recurring hyundai issue. There were no warnings that came on. The auto mode on the dash went from green to an amber color. When i restarted the vehicle nothing changed. After the second time it occurred a check engine light came on.

NHTSA complaint #11750041 — an unverified report by a vehicle owner.

POWER TRAIN

COMPLAINT SUMMARY: [XXX] / ENGINE THERMAL FIRE RISK / WARRANTY DECEPTION My 2019 Hyundai Santa Fe (2.4L GDI Engine) is experiencing severe powertrain degradation under the known Theta II engine defect class-action framework. On November 7, 2025, the vehicle logged a Permanent Diagnostic Trouble Code (DTC) P1326 via an independent scan, indicating catastrophic internal rod bearing wear. On XXX, the vehicle was brought to Hyundai of Milledgeville for safety recall verification. Instead of executing the mandatory corporate-directed Bearing Clearance Test (BCT) to replace the failing engine block, the service department committed technical campaign malpractice. The technician forced the 9C2 ECU Software Update directly over the locked mechanical fault to suppress the dashboard warning lights and alter the vehicle's ROM ID parameter limits. When caught via a photograph of their active GDS diagnostic tablet showing 7 historical system faults, the service manager provided a truncated printed report hiding Page 1 and omitting the critical P1326 powertrain code count to evade a warranty engine replacement. Due to these unmitigated delays, the vehicle has suffered severe consequential safety damage. The advanced engine degradation and oil consumption have flooded the exhaust system, melting the catalytic converter substrate and triggering a new DTC P042000 (Catalyst Efficiency) fault immediately after the dealer visit. The extreme engine vibrations have also damaged the transmission's torque converter clutch (DTC P074100). The dealership refused a service loaner and knowingly sent a disabled consumer and an elderly passenger away in an active, failing vehicle that presents a sudden stall-on-highway hazard and a severe thermal exhaust fire risk under extreme summer heat conditions. Hyundai Motor America Corporate has failed to provide emergency towing or alternative mobility accommodations despite a registered corporate case file. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(

NHTSA complaint #11749805 — an unverified report by a vehicle owner.