2,613 of the
10,385 complaints filed about the Hyundai Santa FE
are about the engine —
25% of everything owners reported.
The worst model year for it is 2017.
My 2017 Hyundai Santa Fe 3.3L V6 (148,000 miles) has documented oil consumption and a recurring DTC P0278 (Cylinder 6 Contribution/Balance). Hyundai's formal oil-consumption test confirmed oil consumption, but said it was below the threshold for combustion-chamber cleaning. The check-engine light and P0278, and losing acceleration ability continue to recur. The vehicle is available for inspection. Hyundai has confirmed the oil-consumption issue but has not determined the cause of P0278 or performed the TXX8 engine inspection I am requesting. I am concerned about worsening engine performance, loss of power, or engine failure, particularly given Hyundai's history of engine-bearing issues with certain 2017 Santa Fe 3.3L engines. I am not claiming diagnosed bearing failure; I am requesting a TXX8 inspection to determine whether an eligible engine condition exists. I have contacted both the dealership and Hyundai Corporate, but have been told I must repeat the oil-consumption test. At 148,000 miles, I am requesting prompt inspection before the 150,000-mile TXX8 limit and covered repair/replacement if an eligible condition is found.
NHTSA complaint #11758839 — an unverified report by a vehicle owner.
Symptoms are those described in Hyundai recall 236 (delayed shifting,hesitation, stalling). Vehicle has had multiple TSP services at Hyundai but symptoms persist intermittently. Software updates do not fix issue. Hyundai dealer has no other remedies.
NHTSA complaint #11758783 — an unverified report by a vehicle owner.
Directly after the dealer, Johnson Hyundai of Apex, completed Service Campaign 9C2 on 4/28/26, my vehicle began sticking, surging, and harshly changing gears. I have followed up with the dealer multiple times. They said they are not getting back any diagnostic error codes (outside mechanic shop also confirmed they're also not seeing error codes), but went ahead and recalibrated the ECM. They told me to drive for 200 miles and the issue should be resolved. I have now driven 1,500 miles and the issue persists. I'm now seeing Hyundai put out a 'Driveability Communication" about this issue, but there is no proposed fix/recall. This issue did not exist before this service campaign was performed by the dealership.
NHTSA complaint #11758484 — an unverified report by a vehicle owner.
After the update earlier this summer for an emissions issue, my car, a 2017 Hyundi Santa Fe Sport, has not run right. When it is cold, the first trip on the day, it hesitates and sputters to an extent that it is not safe on the nearest highway where the speed limit is 35. We have been compensating by driving slowly around the neighborhood for a few minutes, and then it's fine. It has been happening since the update of service campaign 9C2, the "Theta II Emissions Logic Improvement" recall. The local Hyundai dealer has been unable to provide a fix. We just picked it back up today, 8/21/26, after deciding against their latest idea, a fuel injector treatment for $200. Based on other examples I've read with similar or identical issues after the recall software update, I have concluded this is a safety issue that Hyundai must resolve.
NHTSA complaint #11758504 — an unverified report by a vehicle owner.
There is a class action lawsuit for the Theta Engine in some Kia and Hyundai vehicles and my type of vehicle falls into this lawsuit category. I drive a 2017 Hyundai Santa Fe Sport and what the lawsuit described what happened to my vehicle, it seized up and you’re supposed to have a lifetime warranty for this problem. I submitted all the paperwork and Norman Hyundai sent videos it was seized up but denied my claim so I have a car that no longer drives with a car loan still so can’t buy a new vehicle. I was told they didn’t see oil additive anytime but their own business this in March ‘26 and May ‘26. It states on the lawsuit if anyone’s in the class action lawsuit they are covered if this happens to your vehicle. Also, part of the lawsuit is the oil consumption and how much it’s eating gas and then it seizes possibly or catch fire and my car was barely getting a 1,000 miles and it would be empty so couldn’t keep up always checking it and the car seized up due to what’s supposed to be covered.
NHTSA complaint #11758520 — an unverified report by a vehicle owner.
We have been involved with an Oil Consumption problem since 2025 maybe earlier. No leaks just an over use of oil. I have had to fill it myself or take it to the dealer. They did testing and di some kind of cleaning that took 8 hours. We still have the problem and while driving the whole car shut down. No power in the middle of a highway. This has now happened twice and the first time we had to call AAA for help. It showed an engine sign and we checked the code. First it was an small air leak but they didn't find anything. It came up again, same message so we replaced the gas cap, but the oil was still disappearing and the car had shut down again. I spoke with the Hyundai corporation and they said to do the combustion cleaning again. So we set it up but found out that we had to pay for it so we declined. They refused to do anything about the car. We later found there were other cars made by the same company with the same problem. I did some research and they have had an Oil Consumption problem for quite a while. Now the Catalytic Converter is showing up as having problems. Well that's where the oil goes and can shut down the car due to airflow. They never disclosed it to us face to face, we had to find out about it after the the warranty was up. That was very dangerous to have stopped on a highway.
NHTSA complaint #11756697 — an unverified report by a vehicle owner.
The contact owns a 2007 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, there was an abnormal odor coming from the engine compartment. The contact pulled over to the side of the road and discovered that there was oil leaking from the valve cover onto the alternator. No warning lights were illuminated. The vehicle was taken to a dealer and was repaired under NHTSA Campaign Number: 14V415000 (Engine and Engine Cooling); however, the failure persisted. The contact stated that the battery, check engine, and ABS warning lights were illuminated and the vehicle intermittently stalled. The contact pulled over to the side of the road and restarted the vehicle; however, the vehicle failed to return to normal operation. The vehicle was towed to an independent mechanic, where it was diagnosed and determined that the alternator was covered in oil from the head gasket leak, and the alternator was failing. The independent mechanic stated that the alternator and head gasket needed to be replaced. The contact researched and became aware of Voluntary Service Campaign: MC-10245012-0001. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 96,538.
NHTSA complaint #11756531 — an unverified report by a vehicle owner.
Complete unmitigated loss of acceleration and power while traveling at highway speeds, creating an immediate life-threatening road hazard. Following a warranty engine replacement and mandatory dealer software flash at Clay Cooley Hyundai (Sherman, TX), the vehicle began experiencing powertrain communication issues. While operating the vehicle at 65 MPH on the highway, the vehicle completely failed to accelerate and lost propulsion power, nearly resulting in a catastrophic rear-end collision with an oncoming 18-wheeler semi-truck. Dealership diagnostics claim "no trouble codes present," but live data telemetry confirms the High-Pressure Fuel Pump (HPFP) is actively commanding and delivering a dangerous 1,600 PSI to the fuel rail at hot idle. This abnormal fuel delivery is paired with a severe powertrain stutter in 3rd gear. Service personnel at multiple locations confirm a widespread, high volume of transmission failures and severe drivability issues specifically tied to this recent Hyundai software update. Corporate has denied repair coverage. The vehicle remains an active highway safety hazard and is completely undrivable.
NHTSA complaint #11756411 — an unverified report by a vehicle owner.
I went to the store, came home , parked and turned off the car. Went to go outside about 10 minutes ,maybe. Black smoke coming from right front. By the time i grabbed the keys and fire extinguisher there were flames coming from the engine compartment
NHTSA complaint #11756416 — an unverified report by a vehicle owner.
I was driving, and the SUV all of a sudden lost power. I was trying to press harder on the gas pedal to keep up with the traffic, but the SUV was stalling. The SUV would not move, and as I kept trying to press on the gas pedal, a roaring noise like something was trying to turn but the engine kept trying to move the car. It felt like something in the car was trying to move but something kept slipping. I had to turn the car off in the middle of the street and restart it before it would move. Cars were blowing their horns. This is a safety issue and a dangerous Problem. The SUV just did the same thing a few days ago. I am calling the dealer to see what is wrong. I brought this car new 2023. It is under 12,000 miles
NHTSA complaint #11755136 — an unverified report by a vehicle owner.
What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle suffers from an intermittent, total engine stalling and propulsion failure. Without warning, the engine completely shuts down while driving and automatically drops the vehicle into "Accessory (ACC) Mode". The vehicle is fully intact, operational when it restarts, and is available for immediate inspection upon request How was your safety or the safety of others put at risk? This issue has occurred five total times in live traffic, severely risking the safety of the vehicle's occupants and surrounding drivers. The most recent and dangerous incident occurred on the freeway in heavy, stop-and-go traffic. A sudden, complete loss of power on a high-speed freeway leaves the vehicle entirely vulnerable to rear-end collisions, as it leaves no room or momentum to safely coast to the shoulder. Has the problem been reproduced or confirmed by a dealer or independent service center? No. The vehicle has been brought to an authorized Hyundai dealership five separate times specifically to diagnose this exact stalling issue. Because the failure is intermittent, dealership service technicians have been unable to replicate the problem during their test drives or resolve the root cause. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The vehicle has been inspected five separate times by authorized Hyundai dealership technicians during the service appointments mentioned above. No police, insurance, or independent manufacturer representatives have inspected the vehicle yet, as the stalling has not yet resulted in a physical crash. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear?There are absolutely no dashboard warning lights, check engine indicators, error messages, or mechanical symptoms prior to the failures. The engine shuts down instant
NHTSA complaint #11755009 — an unverified report by a vehicle owner.
On XXX I was waiting at a light and the check engine light was blinking. When I started up, the car was very sluggish. It continued to be sluggish on my trip home - 5 miles. I brought it to Meineke [XXX] [XXX]. They ascertained that the engine was shot. They flushed out the oil in the engine and there was lots of metal in the oil. They instructed me to go to Hyundai immediately. There was a engine recall and their research showed that I was included under the recall warrenty. I've included their assessment. Both the drives to the Meineke from my house and to Hyundai from Meineke were scary. I didn't feel safe in the car. I went directly to [XXX], manager of Larry Miller Hyundai at [XXX], Phone [XXX]. He said that he needed to clear the recall with Hyundai. He called me back in a few days and told me that all the test diagnostics were made and that a censor malfunction was the cause of the problem and the front breaks needed work. I gave him the go-head. The cost was $1,319. I wasn't convince that was the primary problem. I use my car for short trips. I was driving to the gym on XXX - having driven less than 50 mile since the recent repair - once again I stopped at a light and the check engine light lit up permanently - not flashing. The engine started to shake when it was idle and there was an unusual sound coming from it. I finished my drive to the gym although the drive just didn't feel normal or safe. Right now (XXX) I am having my car towed to Hyundai. It is not safe to drive. My belief is that corporate Hyundai refused to fix the engine repair part of a class action lawsuit which includes replacing the engine. They had to see that my recall warrenty ends in September and they figured they'd stall until the warrenty was no longer valid. This is just a guess, but a very educated guess. They had to know that the engine was no longer safe. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11754183 — an unverified report by a vehicle owner.
On June 10, 2024 at 107,129 miles Hertrich Hyundai dealership of New Castle inspected my vehicle and submitted a request to Hyundai for engine replacement under the recall settlement of the Theta II Engine Settlement. Hyundai denied the request because of the rebuilt title, even though the rebuilt title resulted only from prior Roof damage unrelated to the engine, powertrain, or recall issue. After continuing to seek assistance from Hyundai, my engine ultimately seized and suddenly stopped working on May 10, 2026, while driving on the highway with my two children. The vehicle lost power and stopped in traffic, creating a dangerous situation and causing my children extreme fear and distress. Had Hyundai honored the Theta II Engine Settlement when I first requested assistance, this failure could have been prevented. I request that Hyundai honor the Theta II Engine Settlement and replace my defective engine at no cost to avoid any future problems. My Hyundai Santa Fe is covered under the Theta II Engine Settlement. For over three years, I repeatedly contacted Hyundai after experiencing symptoms consistent with the known Theta II engine defect. Hyundai failed to provide meaningful assistance, did not properly process my requests, and denied coverage solely because of the vehicle’s rebuilt title.
NHTSA complaint #11753050 — an unverified report by a vehicle owner.
The 9C2 campaign software update introduced dangerous vehicle hesitation and unpredictable gear changes in active traffic, presenting and immediate crash hazard
NHTSA complaint #11753154 — an unverified report by a vehicle owner.
With my 2024 Hyundai Santa Fe SEL, at Cold start the coolant gage on the digital cluster always shows 2-3 bars on the gauge and once the vehicle is put into drive (at least 30-45 seconds start up), the coolant gauze immediately increases in temperature reading without full drive (15 feet after gear placed in Drive). This may be improperly reading the coolant temperature and the OEM thermostat may be defective from manufacturer build. This can cause improper cooling and increase engine failure due to overheating.
NHTSA complaint #11752272 — an unverified report by a vehicle owner.
Driving on highway no warning lights appeared the car made a loud pop noise and heavy smoke appeared from under the hood. Immediately pulled over and noticed all of the oil poured out and was nasty looking. The car was up to date on oil change. My car was towed home and bone dry no oil and no coolant the engine now had loud knocking and needs to be replaced for failure. The car was looked at by independent mechanic. Miles on the car are 152010. I had no warnings and up until the issues the car was serviced and cared for.
NHTSA complaint #11751822 — an unverified report by a vehicle owner.
On July 4, 2026, I was driving 2.5 hours from home. My car stopped after about an hour of travel. The car shook and the check engine light came on as the car shut down. There were no warning lights on in my vehicle. I have oil change records. My car had burned through all the oil in an hour. This is not a new problem with this model Hyundai. Every group I went to discuss the problem online all had customers who reported their vehicles suddenly started burning oil quickly which resulted in damaged motor with no warning lights in the dashboard. I had to have my car towed from out of town to the dealership. The dealership that said I had extended warranty on parts of the motor. However upon checking the motor, they said it wasn't covered. I filled out a claims report with Hyundai motors who looked into the problem and also said it's not covered under warranty. This is a known issue of Hyundai with a failure to warn of low oil in the car's warning center. This is a fault of Hyundai. I've taken good care of my car and just paid $1000 for new tires on July 2, 2026 before my trip. The dealership quoted me a price of $3500 to replace the motor with a used one. It would also require 16 hours of labor which I Believe is $200 an hour. I believe they should replace the motor due to faulty systems. My car has 107,000 miles on it, but whenever I've gone to have it checked out, everything checked out fine even at the dealership. Also, this is a known issue that Hyundai is refusing to address with their customers.
NHTSA complaint #11751827 — an unverified report by a vehicle owner.
I own a 2017 Hyundai Santa Fe Sport 2.4L (VIN: [XXX]). On XXX, my vehicle received Campaign 9C2 (ECU software update for Theta II emissions improvement). Shortly after this update, I began experiencing a drivability issue that did not exist beforehand. Description of the issue: The problem occurs only after the vehicle has been sitting long enough for the engine to become completely cold, typically overnight. During approximately the first 1/4 mile of driving, the vehicle intermittently jumps, surges, or lurches while accelerating normally. Once the engine warms up, the symptom completely disappears and the vehicle drives normally for the remainder of the trip. There are no warning lights, no check engine light, and no diagnostic messages. The Hyundai dealer has had the vehicle for nearly a week but has been unable to reproduce the concern. Because the issue only occurs during the initial cold start and first portion of the drive, I am concerned that it may not have been tested under the same conditions in which I consistently experience the problem. I am not claiming that Campaign 9C2 caused the issue, but the timing is notable because the symptom began only after the ECU update was performed. I am requesting Hyundai's assistance in determining whether: - the ECU update was installed correctly, - any required adaptation or relearn procedure is incomplete, - there are any related Technical Service Bulletins or software updates, or - additional diagnostics should be performed during a true cold-start drive with live data recording. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11751838 — an unverified report by a vehicle owner.
After having the Service Campaign 9C2 ECU SOFTWARE UPDATE FOR THETA II EMISSIONS IMPROVEMENT, TSB 26-01-013H-2 done, my vehicle started having driveablity issues. On a normal, cold start the engine's RPMs go up really high, so I take my foot of the gas and the revs drop, almost stalling the car, and then the car bucks. I put my foot back on the gas pedal, and the engine revs really high again and takes off. If I try to drive normally, the car bucks and runs rough. My car also revs a lot higher during highway driving, than it did before the update. All of this is also causing terrible gas mileage. My car did nothing like this until I had the 9C2 update.
NHTSA complaint #11750493 — an unverified report by a vehicle owner.