Hyundai Santa FE fuel system problems

FUEL/PROPULSION SYSTEM

Symptoms are those described in Hyundai recall 236 (delayed shifting,hesitation, stalling). Vehicle has had multiple TSP services at Hyundai but symptoms persist intermittently. Software updates do not fix issue. Hyundai dealer has no other remedies.

NHTSA complaint #11758783 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Directly after the dealer, Johnson Hyundai of Apex, completed Service Campaign 9C2 on 4/28/26, my vehicle began sticking, surging, and harshly changing gears. I have followed up with the dealer multiple times. They said they are not getting back any diagnostic error codes (outside mechanic shop also confirmed they're also not seeing error codes), but went ahead and recalibrated the ECM. They told me to drive for 200 miles and the issue should be resolved. I have now driven 1,500 miles and the issue persists. I'm now seeing Hyundai put out a 'Driveability Communication" about this issue, but there is no proposed fix/recall. This issue did not exist before this service campaign was performed by the dealership.

NHTSA complaint #11758484 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Gas needle not going down took and dropped off at Lee Hyundai of Fayetteville North Carolina 28309 8/15/2026 picked it up 08/17/2026 They claim they drove it six miles but they didn’t told it was supposed to be that way sold we filled up when we left the dealer ship drove 78 miles needle still not moving

NHTSA complaint #11757507 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Vehicle began running sluggish, gas smell noticed. Vehicle was due for oil change, took car in for oil change to AAA and mentioned gas smell. AAA identified gas leaking from fuel pump posing immediate safety issue that needed to be resolved.

NHTSA complaint #11756767 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Complete unmitigated loss of acceleration and power while traveling at highway speeds, creating an immediate life-threatening road hazard. Following a warranty engine replacement and mandatory dealer software flash at Clay Cooley Hyundai (Sherman, TX), the vehicle began experiencing powertrain communication issues. While operating the vehicle at 65 MPH on the highway, the vehicle completely failed to accelerate and lost propulsion power, nearly resulting in a catastrophic rear-end collision with an oncoming 18-wheeler semi-truck. Dealership diagnostics claim "no trouble codes present," but live data telemetry confirms the High-Pressure Fuel Pump (HPFP) is actively commanding and delivering a dangerous 1,600 PSI to the fuel rail at hot idle. This abnormal fuel delivery is paired with a severe powertrain stutter in 3rd gear. Service personnel at multiple locations confirm a widespread, high volume of transmission failures and severe drivability issues specifically tied to this recent Hyundai software update. Corporate has denied repair coverage. The vehicle remains an active highway safety hazard and is completely undrivable.

NHTSA complaint #11756411 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

This complaint concerns a serious, unresolved powertrain/propulsion safety defect in my 2023 Hyundai Santa Fe. While traveling approximately 70 mph, the vehicle suddenly lost propulsion and would not accelerate normally while surrounded by highway traffic.MOST IMPORTANTLY, THERE WAS NO WARNING OR ADVANCE INDICATION. No warning lights, messages, or symptoms appeared before the loss of propulsion. I had no opportunity to anticipate the failure or prepare to safely exit traffic. This placed me and other motorists at immediate risk of a serious or potentially fatal collision.A Hyundai dealership inspected the vehicle and documented DTC P284001, Shift Fork D Position Fault. Despite this documented fault, the underlying safety issue remains unresolved. Hyundai has not identified a permanent correction or established that the vehicle is safe to operate.There has not been another incident because I will not risk another sudden loss of propulsion by driving the vehicle. The absence of another failure does NOT mean the problem is resolved. The vehicle remains available for inspection.I have repeatedly sought assistance from Hyundai and the dealership without a meaningful resolution. Newer information regarding a possible computer reset/relearn procedure has also been presented, but the dealership refuses to perform it.I reviewed NHTSA complaints for 2023 Santa Fe vehicles and found multiple reports describing similar safety symptoms, including sudden loss of propulsion, inability to accelerate, abnormal transmission shifting, and loss of speed. This raises serious concern that this may not be an isolated failure.A vehicle that can unexpectedly lose propulsion at highway speed WITHOUT ANY WARNING creates an extreme crash risk. I respectfully request that NHTSA review the similar complaints, investigate whether a broader transmission/powertrain safety defect exists, and determine whether corrective action is necessary before this results in serious injury or death.

NHTSA complaint #11755949 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Hyundai Sante Fe Hybrid 2025 has a bad factory seal on the high voltage harness - hybrid battery connector that causes water to intrude the connector under normal conditions which can short the battery and pose a major safety issue. Hyundai is refusing warranty coverage of my shorted hybrid battery on my brand new 2025 Hyundai Sante Fe Hybrid stating “Flood” with no evidence of flood damage. My car experienced multiple P engine hybrid system faults on XXX and would not drive. I had it towed the Van Hyundai Carrollton on that date. They did not look at the car for over a week and it sat on their lot the entire time. On XXX they finally inspected it and claimed the car had been “flooded” and shorted the hybrid battery. The only evidence they provided was moisture in the high voltage harness. There were no water/silt lines, any other damage to any other components, and no evidence of any water anywhere else on the vehicle. The video they showed of the undercarriage only showed normal splash marks from driving. The car was never flooded/submerged. Any water/moisture found in the harness would have been due to a faulty/defective factory seal that should be impervious to water under normal operating conditions. No water/flooding/submersion damage would have been obvious of this. The dealership refused to provide any evidence and had no follow-up. One key aspect they refused to acknowledge was there was a massive rainstorm in [XXX] onXXX which was also the only rainstorm in the area in the previous 1-2 months. This happened while the car was on the dealer’s lot. The car had no issues with any water prior to being at Van Hyundai. A case was opened with Hyundai Corporate and the Dealship also lied stating the car wasn’t in their system until XXX, which is false as I have phone records, tow records, and appointments showing the 7/10 date, so corporate overlooked that. I disagreed with the dealerships diagnosis as it was a scapegoat finding putting all blame o INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT

NHTSA complaint #11755330 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Over the past month, on two occasions my vehicle has emitted gasoline fumes filling my garage, and today my interior cabin smelled like gasoline. Additionally, after warming up, my vehicle experiences acceleration drop/stuttering when accelerating after idling. This happens every day. I took the car to two dealerships (San Tan Hyundai and Chapman Hyundai Scottsdale) and they weren’t able to diagnose the issue.

NHTSA complaint #11754586 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I own a 2017 Hyundai Santa Fe Sport 2.4L (VIN: [XXX]). On XXX, my vehicle received Campaign 9C2 (ECU software update for Theta II emissions improvement). Shortly after this update, I began experiencing a drivability issue that did not exist beforehand. Description of the issue: The problem occurs only after the vehicle has been sitting long enough for the engine to become completely cold, typically overnight. During approximately the first 1/4 mile of driving, the vehicle intermittently jumps, surges, or lurches while accelerating normally. Once the engine warms up, the symptom completely disappears and the vehicle drives normally for the remainder of the trip. There are no warning lights, no check engine light, and no diagnostic messages. The Hyundai dealer has had the vehicle for nearly a week but has been unable to reproduce the concern. Because the issue only occurs during the initial cold start and first portion of the drive, I am concerned that it may not have been tested under the same conditions in which I consistently experience the problem. I am not claiming that Campaign 9C2 caused the issue, but the timing is notable because the symptom began only after the ECU update was performed. I am requesting Hyundai's assistance in determining whether: - the ECU update was installed correctly, - any required adaptation or relearn procedure is incomplete, - there are any related Technical Service Bulletins or software updates, or - additional diagnostics should be performed during a true cold-start drive with live data recording. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11751838 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I was merging onto the highway and the acceleration stopped working and the vehicle would not go more than 25 mph. Had to restart car in shoulder, isue seemed to self correct but then it happened 10 minutes later stranding me in between the highway and exit ramp. This was a huge safety issue and myself and others lives were at risk. I am bringing the vehicle in for inspection but this seems to be a recurring hyundai issue. There were no warnings that came on. The auto mode on the dash went from green to an amber color. When i restarted the vehicle nothing changed. After the second time it occurred a check engine light came on.

NHTSA complaint #11750041 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

COMPLAINT SUMMARY: [XXX] / ENGINE THERMAL FIRE RISK / WARRANTY DECEPTION My 2019 Hyundai Santa Fe (2.4L GDI Engine) is experiencing severe powertrain degradation under the known Theta II engine defect class-action framework. On November 7, 2025, the vehicle logged a Permanent Diagnostic Trouble Code (DTC) P1326 via an independent scan, indicating catastrophic internal rod bearing wear. On XXX, the vehicle was brought to Hyundai of Milledgeville for safety recall verification. Instead of executing the mandatory corporate-directed Bearing Clearance Test (BCT) to replace the failing engine block, the service department committed technical campaign malpractice. The technician forced the 9C2 ECU Software Update directly over the locked mechanical fault to suppress the dashboard warning lights and alter the vehicle's ROM ID parameter limits. When caught via a photograph of their active GDS diagnostic tablet showing 7 historical system faults, the service manager provided a truncated printed report hiding Page 1 and omitting the critical P1326 powertrain code count to evade a warranty engine replacement. Due to these unmitigated delays, the vehicle has suffered severe consequential safety damage. The advanced engine degradation and oil consumption have flooded the exhaust system, melting the catalytic converter substrate and triggering a new DTC P042000 (Catalyst Efficiency) fault immediately after the dealer visit. The extreme engine vibrations have also damaged the transmission's torque converter clutch (DTC P074100). The dealership refused a service loaner and knowingly sent a disabled consumer and an elderly passenger away in an active, failing vehicle that presents a sudden stall-on-highway hazard and a severe thermal exhaust fire risk under extreme summer heat conditions. Hyundai Motor America Corporate has failed to provide emergency towing or alternative mobility accommodations despite a registered corporate case file. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(

NHTSA complaint #11749805 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Latch system for fuel tank door failure.

NHTSA complaint #11747031 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2023 Hyundai Santa Fe. The contact stated that while driving and decelerating to approximately 10 MPH onto an exit ramp, the vehicle suddenly stalled and failed to restart. The contact noticed that there was blue smoke coming from the exhaust pipes, and several unknown warning lights and messages illuminated, including the Check Engine warning light. The vehicle was towed to the local dealer, who diagnosed that a fuel injector had failed and needed to be replaced. The vehicle was not yet repaired. The manufacturer was not yet contacted. The failure mileage was 35,652.

NHTSA complaint #11742763 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

On March 04, 2026, I took my 2019 Hyundai Santa Fe to the local dealer for oil change service. As part of that service visit, they performed Hyundai recall 9C1 which was supposed to lower tailpipe emissions. The next morning, and ever since, my vehicle ran differently. The engine had several 1000rpm surges and was sluggish at other times. This behavior has continued. Particularly when I first start out in the morning and the engine is cold. Never after the engine is warmed up. A visit to the Hyundai forum shows a growing list of other Hyundai owners who are experiencing the same issues. This recall is defective and should be corrected.

NHTSA complaint #11742383 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Hi, my name is [XXX], i bought used Hyndai Santafe sport 2017 from dealership in 2020. It had around 47,000 Miles on it, intitially it was running fine but after driving 2 years i discovered that engine is burning oil and after the oil change right after 1000 miles i had to add a quart of oil and it was like every two weeks. I had many srevices from dealership and other auto mechanic stores but it didn't improved. I had no choice but to keep driving the card on XXX th the engine crashed with out any sign on dashboard. There was slight noise and it increase by the way car was parked on the side road from Highway. The car was towed to my local mechanic and confirmed that engine is crashed. After i had to towed to dealership and i am still waiting for their response. Now we have put 43,000 miles in 6 years (91,000) total mileage. I had bought the waranty from dealership by $ 2500 which expired in 2025 Currently no warranty. My question here is that the car is still under 100,000 and engine failed. What if the dealership refuse to replace the engine. What are my leagal rights. Thanks [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11742118 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Engine light for car read codes PO 304 303 420 prior to sale of car per code read out taken when engine light went off shortly after my purchase. Not addressed prior to sale. Codes read and called to dealership. Car taken for service. Reported fuel smell, exceleration issues, short stallings. Same codes. Stated car was " fine." Drivable. Asked for brakes/ rotors to be checked. No documented brake service given. Stated they were "fine." Taken to local brake place next day that confirmed brake rotors needed repair. Car returned after began sputtering. Reported as fuel injector failure. A known issue with this makr and model that shown codes point to that were given to, and read at service center by mechanic at dealership twice. They did not mention replacing catalytic converter, that is damaged from injectors and an emissions issue at time of call regarding repair report. No brake report or inspection requested multiple times to be checked. Did not follow correct protocol to ensure engine was clear of fuel sprayed by injectors into pistons, intake valves, ect. They placed my self at risk for engine fire, sudden car failure. Consistently mislead and failed to do proper reseach and care regarding car issues and hazards it presented. Being a known issue with this make and model it was a failure to inspect for issue. An emissions failure and violation to allow a damaged catalytic converter to be on road. This issue with the car is in class actionable suit. It is not on the recall list. As it damages the whole car systemi including emissions, it should be forced to be on the recall list so dealerships cannot allow potential harm to their customers as well as violating emission laws.

NHTSA complaint #11741562 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I took my vehicle in to the dealership on April 24, 2026 for a software update after receiving notice in the mail. The update changed my auto stop/start so that it is on whenever the vehicle is started. When removing my foot from the brake the car surges forward without me touching the gas peddle. I took my Hyandai back in to the dealership on May 4, 2026, and was told that the auto stop/start was supposed to now be staying on as that was in the software update. They said they could not duplicate the surging of the vehicle. It has surged strong enough to move forward, while stopped at an intersection, that it put me out two to three feet. I felt it necessary to put it in reverse and back up it was out so far. This will absolutely put others at risk as I drive and work in a downtown area with lots of crosswalks with lots of people crossing, and should vehicles be stopped in front of me, it could hit them. I can turn it off, but in the beginning it seemed to be turning itself back on. Additionally, I am not used to always turning it off because I never had to before and I don't always remember. This week, something new: When pulling off after starting the car, even if I remember to turn off the start/stop, the car is jerking forward when I depress the gas. It's like it is getting surges of gas, or like the peddle is being pushed to the floor, let off, pushed to the floor, let off, etc. I am so incredibly scared now to just drive the vehicle I've loved for over five years now. My vehicle has not been inspected by the manufacturer, police, insurance or any others. I did not know this was an option. I would love to get more information about how to go about this. There are no warnings of any kind when this occurs, which is every single time I get in it. Please, someone, tell me what I can do further. Continue taking it back to the dealership? Ride with them next time? I just am at a loss and incredibly scared. I am a woman in my 60s.

NHTSA complaint #11739708 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I am submitting a complaint regarding a turbocharger failure on my 2017 Hyundai Santa Fe VIN [XXX] . The vehicle experienced turbocharger-related failure symptoms including loss of power and drivability concerns. This created a potentially dangerous situation because the vehicle was unable to accelerate normally and could have caused difficulty merging into traffic or maintaining safe roadway speeds. I contacted Hyundai Motor America requesting assistance with repair coverage. Hyundai denied assistance solely because the vehicle was outside the warranty period by time and mileage, despite the seriousness of the failure. I am concerned this issue may be related to broader engine or oil-related defects reported in Hyundai vehicles, including possible oil starvation, excessive oil consumption, or internal engine contamination that could contribute to turbocharger damage or failure. I believe this condition may represent a safety-related defect because sudden power loss during operation increases the risk of a crash. I request that NHTSA review this issue and investigate whether similar turbocharger or related engine failures are occurring in 2017 Hyundai Santa Fe vehicles. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11738896 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

This vehicle has experienced: • Multiple roadside breakdowns • Three fuel injector system failures • 2 complete transmission failures and replacements • Loss of propulsion • Fuel and chemical odor safety risks • A cumulative total of over 60 days out of service, currently at dealer since 4-15-26. SUMMARY OF SAFETY-RELATED FAILURES AND REPAIR HISTORY Incident #1 — May 20, 2022 (Mileage In: 4,899 | Mileage Out: 4,909) Vehicle broke down roadside in an unsafe, unlit area, requiring towing. Failure attributed to fuel injector defect. Vehicle remained in repair until May 24, 2022. Incident #2 — July 19, 2022 (Mileage In: 9,316 | Mileage Out: 9,321) Vehicle emitted strong gasoline odor, creating a potential fire and safety hazard. Vehicle was not drivable and required towing. Released July 26, 2022. During a recorded phone call, Hyundai Case Manager provided a verbal assurance that this failure would not recur. Incident #3 — September 9, 2025 (Mileage In/Out: 65,232) Vehicle exhibited engine shuddering, suspected fuel injector failure, and transmission shifting defects. Dealer released vehicle without resolving the defect on September 9, 2025. Incident #4 — January 13, 2026 (Mileage In: 72,089 | Mileage Out: 72,098) Vehicle lost power and broke down, requiring towing. Dealer determined full transmission replacement was required. All four fuel injectors were replaced again, marking the third injector-related failure. Released January 23, 2026. Incident #5 — January 30, 2026 (Mileage In: 72,467 | Mileage Out: 72,487) Vehicle overheated, lost power, and emitted chemical odors, requiring towing. Dealer confirmed cooler hose failure and fluid leakage. Released February 5, 2026. Incident #6: 4-15-26 - Sent back to dealer. Dealer still has car in shop. Advising needing new transmission. Still no confirmation as of 5-16-26 if car is repairable.

NHTSA complaint #11738291 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

After conducting Hyundai Service Campaign 9C2 for an emission update, vehicle now lunges and lags when accelerator is depressed. Symptoms tend to be more present soon after vehicle is started and reappear less often after the vehicle engine is at optimal temperature. This problem was not at all present prior to the service campaign update. The vehicle had no warning lights prior to the service update. This problem causes a safety issue when acceleration is not consistently present in a time of lane merging and turning onto higher speed roads. There are no warning lamps on the vehicle currently. Hyundai customer service was contacted about problem and I requested to remove the campaign update as this safety problem was not present prior to the update. Hyundai would not attempt to do this and required me to pay a diagnostic fee of several hundred dollar to troubleshoot the source of the problem. I declined.

NHTSA complaint #11737161 — an unverified report by a vehicle owner.