FaultScore

1991 Plymouth Voyager body problems

73 of the 624 complaints about the 1991 Plymouth Voyager are about the body and structure — 12% of everything reported for this model year. Half of the failures with a mileage on record happened before 143,715 miles.

C

73

Complaints

4

Crashes

1

Fires

4

Injuries

Exactly what failed

Door 28 38.4%
Hinge AND Attachments 10 13.7%
Support Device/Strut 9 12.3%
Hatchback/Liftgate 8 11.0%
Hinge AND Attachments 7 9.6%
Tailgate 3 4.1%
Frame AND Members 2 2.7%
Hood 2 2.7%
Body 2 2.7%
Trunk LID 1 1.4%

Body & Structure across every Plymouth Voyager year

1984 10 1.9%
1987 19 3.6%
1988 13 2.5%
1989 34 6.5%
1990 61 11.7%
1991 73 14.0%
1992 81 15.5%
1993 53 10.1%
1994 52 9.9%
1995 44 8.4%
1996 43 8.2%
1997 10 1.9%
1998 20 3.8%
2000 10 1.9%

What owners said

Filed with NHTSA, in their own words.

at 185,102 miles Valley Stream, NY

STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS

TL*THE CONTACT OWNS A 1991 PLYMOUTH VOYAGER. THE CONTACT STATED THE BOLT THAT HELD THE STRUT ON THE PASSENGER SIDE OF THE LIFTGATE FRACTURED AS IT WAS CLOSING. THE CONTACT STATED THAT THE LIFTGATE WAS NO LONGER OPERABLE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 99V213000 (STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS) IN 1999 BUT HAD NEVER RECEIVED THE RECALL REPAIR. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THE REPAIR WAS REFUSED. THE MANUFACTURER ADVISED THAT DUE TO THE AGE OF THE RECALL, THE CONTACT WOULD BE LIABLE FOR ONE HALF OF THE REPAIR COSTS. THE CONTACT STATED THAT THE MANUFACTURER SHOULD STAND BEHIND THE RECALL AND REPAIR THE LIFTGATE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 185,102.

NHTSA complaint #10355194 — an unverified report by a vehicle owner.

at 143,715 miles Maryville, MO

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

IT WOULD BE HARD FOR THE CONSUMER THE CLOSE THE FRONT DOORS. T DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM.

NHTSA complaint #10087700 — an unverified report by a vehicle owner.

at 80,000 miles Portola Valley, CA

STRUCTURE

VEHICLE HAS BEEN A SOURCE OF NUMEROUS NEVER SEEN BEFORE AND UNRESOLVED PROBLEMS ESPECIALLY DUE TO THE FACT THAT IT IS PRESENTLY LOCATED IN PROVENCE (FRANCE) WHERE PARTS AND LABOR ARE VERY HARD TO COME BY.....

NHTSA complaint #10068919 — an unverified report by a vehicle owner.

Fort Wayne, IN

STRUCTURE:BODY:DOOR

CONSUMER STATED THAT WHILE DRIVING AND WITHOUT WARNING THE PASSENGER SIDE DOOR WOULD OPEN CAUSING A DISTRACTION TO THE CONSUMER. DEALER NOTIFIED. TS

NHTSA complaint #8023189 — an unverified report by a vehicle owner.

Philadelphia, PA

STRUCTURE:BODY:HOOD

HOOD COLLAPSED DUE TO ARM THAT WAS USED TO SUPPORT HOOD BENDED. PLEASE DESCRIBE DETAILS.

NHTSA complaint #8015465 — an unverified report by a vehicle owner.

Saint Meinrad, IN

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

WELD HINCH OF PASSENGER'S DOOR BROKE OFF WHEN DOOR WAS OPENED WITHOUT ANY FORCE.

NHTSA complaint #8013681 — an unverified report by a vehicle owner.

Naple, FL

STRUCTURE:FRAME AND MEMBERS

RUBBER PLASTIC MOUNTING IS MELTING AROUND AREA OF LICENSE PLATE. MELTING CAN CAUSE A POTENTIAL FIRE. DEALER STATES THAT MATERIAL IS TOO HEAT SENSITIVE. PROBLEM IS BEING REPAIRED FOR SECOND TIME. DEALER WAS NOTIFIED. *AK CONSUMER STATES THAT THE WIRING HARNESS TO LICENSE PLATE LIGHTS HAD MELTED AT BULB SOCKETS. SOCKETS NO LONGER ATTACHED TO TAILGATE.

NHTSA complaint #8006101 — an unverified report by a vehicle owner.

Nixa, MO

STRUCTURE:BODY:DOOR

SLIDING DOOR ON VAN POPS OUT OF TRACK AND DOOR IS LEFT HANGING DOWN. CONSUMER IS AFRAID THAT DOOR MAY COME COMPLETELY OFF IF VEHICLE GOES OVER A BUMP. *AK THE TRACK IS CRACKED, AND THE DOOR HAS COME OFF THE TRACK FOUR TIMES. *SLC

NHTSA complaint #891664 — an unverified report by a vehicle owner.

Coquille, OR

STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS

CONSUMER ATTACHING BOLTS ON THE LIFTGATE FAILED PRIOR TO RECALL 99V-213, WHEN THE RECALL WAS RECIEVED CONSUMER MADE AN APPOINTMENT FOR THE RECALL TO BE TAKEN CARE OF, AFTER REPAIR THE HINGE WAS BROKEN AND THE LIFTGATE WOULD NOT CLOSE, THE DEALER SAID THE HINGE WAS BENT WHEN THE VEHICLE ARRIVED TO BE FIXED BUT THE CONSUMER STATED THAT THE LIFTGATE WAS WORKING FINE WHEN SHE TOOK IT IN FOR REPAIR. NLM

NHTSA complaint #556987 — an unverified report by a vehicle owner.

Whitmire, SC

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

FRONT PASSENGER'S DOOR STARTED SAGGING A YEAR AGO, WILL NOT CLOSE PROPERLY, DOOR IS SEPARATING FROM INNER PART OF DOOR. DEALER SAID TO TAKE IT TO BODY SHOP.

NHTSA complaint #875745 — an unverified report by a vehicle owner.

Bellevue, WA

STRUCTURE:BODY:DOOR

THE SHEET METAL IS RIPPING AROUND THE BRACKET MOUNT, SENSOR LIGHT ON DOOR IS ALSO STUCK "ON" EVEN WHEN DOOR IS SECURED. ALSO HAVE HAD TO FIX OTHER SENSOR INDICATORS TURNING "ON" AND "OFF" RANDOMLY (PARKING BRAKE LIGHT, ABS BRAKE LIGHT, ETC.

NHTSA complaint #736001 — an unverified report by a vehicle owner.

Burlington, VT

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

SLIDING DOOR HAD COME OFF. PASSENGER'S DOOR WON'T OPEN FROM OUTSIDE, AND DRIVER'S DOOR WILL NOT CLOSE COMPLETELY.

NHTSA complaint #861916 — an unverified report by a vehicle owner.

Valparaiso, IN

STRUCTURE:BODY:DOOR

DRIVER'S AND PASSENGER'S DOORS CAME OFF DUE TO WELD FAILURE. IF THE OCCUPANTS WERE NOT SEAT BELTED THEY MAY HAVE FALLEN OUT. REOCCURRING PROBLEM. MANUFACTURER AWARE OF PROBLEM. *AK

NHTSA complaint #861048 — an unverified report by a vehicle owner.

Swansea, IL

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

POOR DESIGN OF PASSENGER SIDE DOOR CAUSED WEAK WELD TO BREAK CAUSING DOOR TO JAM WITH FENDER, OR IT CANNOT BE OPENED AT ALL. NLM

NHTSA complaint #551744 — an unverified report by a vehicle owner.

Mountain View, CA

STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS

RECALLED GAS PROPS ON THE REAR LIFTGATE WERE REPLACED THE FAILED AGAIN BY NOT REMAINING UP WHEN THE CONSUMER OPENED THE LIFTGATE. NLM

NHTSA complaint #550225 — an unverified report by a vehicle owner.

Goldsboro, NC

STRUCTURE:BODY:DOOR

VEHICLE EXPERIENCING PROBLEM WITH SLIDING DOOR KEEPS COMING OFF. DOOR BEEN REPAIRED ON THREE OCCASIONS, BUT DOOR STILL KEEPS COMING OFF.THIS CAN LEAD TO SOMEONE BEING THROWN OUT OF VEHICLE IF INVOVED IN A COLLISION.

NHTSA complaint #854383 — an unverified report by a vehicle owner.

Santa FE, NM

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

VEHICLE EXPERIENCED FAILURE OF THE COMPONENT ON TWO OCCASIONS PRIOR TO NOTICE, STRUTS BROKE ON THE HATCHBACK SUPPORT. MJS (99V-213)

NHTSA complaint #549221 — an unverified report by a vehicle owner.

Santa FE, NM

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

VEHICLE EXPERIENCED FAILURE OF THE COMPONENT ON TWO OCCASIONS PRIOR TO NOTICE, STRUTS BROKE ON THE HATCHBACK SUPPORT. MJS (99V-213)

NHTSA complaint #549221 — an unverified report by a vehicle owner.

Santa FE, NM

STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS

VEHICLE EXPERIENCED FAILURE OF THE COMPONENT ON TWO OCCASIONS PRIOR TO NOTICE, STRUTS BROKE ON THE HATCHBACK SUPPORT. MJS (99V-213)

NHTSA complaint #549221 — an unverified report by a vehicle owner.

Oakland, NE

STRUCTURE:FRAME AND MEMBERS

A FRAME BROKEN WHILE CROSSING RAIL ROAD TRACKS AT 40 MPH. ALSO, CAUSED DAMAGES TO TRANSMISSION. MANUFACTURER NOTIFIED ,AND INFORMED CONSUMER THAT VEHICLE WAS OUT OF WARRANTY AND OVER MILLEAGE.

NHTSA complaint #852044 — an unverified report by a vehicle owner.

Paris, AR

STRUCTURE:BODY:DOOR

WHILE DRIVING AT ANY SPEED THERE IS SOME TYPE OF NOISE WITHIN THE RUBBER BOOTS. ALSO,DOOR LOCKS/SPEEDOMETER ARE NOT WORKING, AND ELECTRICAL WIRES SHORTED OUT. DEALER CAN'T DETERMINE CAUSE OF THE THE PROBLEM.

NHTSA complaint #850120 — an unverified report by a vehicle owner.

SAN Diego, CA

STRUCTURE:BODY:HATCHBACK/LIFTGATE

WHENEVER VEHICLE IS TRAVELING UPHILL THE LIGHT INDICATES HATCHBACK IS OPEN, WHEN ITS NOT. DEALER HAS NOT SEEN VEHICLE.

NHTSA complaint #849992 — an unverified report by a vehicle owner.

Holiday, FL

STRUCTURE:BODY:DOOR

ALL ELECTRIC POWER LOCKS ARE GOING UP AND DOWN, AND THE DOOR AJAR LIGHT STAYS ON.

NHTSA complaint #849445 — an unverified report by a vehicle owner.

Cheektowaga, NY

STRUCTURE:BODY:TAILGATE

NO SUMMARY

NHTSA complaint #708300 — an unverified report by a vehicle owner.

Culpeper, VA

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

BOLT THAT HOLDS THE HYDRAULIC SHOCK ABSORBERS ON THE PASSENGER'S SIDE SHEARED OFF AT THE CHASSIS MOUNT ON THE LIFTGATE, CAUSING LIFTGATE TO COME CRASHING DOWN. NO ONE WAS INJURIED WHEN THIS HAPPENED. THE DEALER HAS BEEN AWARE OF THE PROBLEM. THE PROBLEM HAS NOT BEEN CORRECTED. *AK

NHTSA complaint #838282 — an unverified report by a vehicle owner.

Elbert, CO

STRUCTURE:BODY:DOOR

IT SEEMS THAT CHRYSLER MINI-VANS WITH POWER LOCKS START TO FAIL AT ABOUT 6 YEARS OF AGE. THREE FRIENDS & I HAVE MINI-VANS WHO'S PASSENGER DOORS CANNOT BE UNLOCKED AT ALL MANUALLY, AND THEY WON'T STAY UNLOCKED. ONCE UNLOCKED WITH THE POWER BUTTON OR KEY. THIS COULD EASILY TRAP A CHILD INSIDE IN AN ACCIDENT. WE HAVE TO HOLD THE POWER LOCK BUTTON IN THE UP POSITION TO EVEN OPEN THE DOOR FROM THE INSIDE. THE NAMES AND ADDRESSES OF MY FRIENDS WITH THE SAME PROBLEM ARE: SCOTT & STACY HILL 968 DON JUAN # 5; COLO. SPGS. CO 80909; 473-4303; '92 MINI-VAN. CARLOS & JULIA MELENDEZ 12570 OLD BARN RD. ELBERT, CO 80106; 719-495-8771; '91 VOYAGER; EMAIL: JUJUJO@MDIONE.NET. MERLIN & ZOEANN HOLMES 1932 DOWNING ST. COLO. SPGS, CO 80909; 719-633-7299; '90 CARAVAN; EMAIL: MHOLMES26@AOL.COM. IS THIS A WIDESPREAD PROBLEM AND HAS THERE BEEN A RECALL? THANK YOU, ANNETTE JOHNSON.

NHTSA complaint #706696 — an unverified report by a vehicle owner.

Houston, TX

STRUCTURE:BODY:HOOD

PAINT STRIPPING OFF OF HOOD AND ROOF OF VEHICLE. ROOF STARTING TO RUST.

NHTSA complaint #702141 — an unverified report by a vehicle owner.

Louisville, OH

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

WHILE DRIVING VEHICLE OR IF THE VEHICLE IS IN PARK, THE SIDE DOOR KEEPS FALLING OFF THE HINGES. THE SIDE DOOR FELL OFF FIVE TIMES.

NHTSA complaint #828626 — an unverified report by a vehicle owner.

Adel, IA

STRUCTURE:BODY:DOOR

BOTH DRIVER'S AND PASSENGER'S SIDE DOORS ARE FALLING OFF, AND NOBODY CAN'T FIX THEM. MANUFACTURER STATES THAT BECAUSE IT IS NOT A RECALL THERE IS NOTHING THAT CAN BE DONE.

NHTSA complaint #824661 — an unverified report by a vehicle owner.

Solvang, CA

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

WHILE PUTTING A STROLLER INTO THE VAN, THE BOLT THAT HOLDS THE RIGHT REAR STRUT TO THE VEHICLE BROKE, CAUSING THE HATCHBACK TO DROP DOWN SUDDENLY. THE PROBLEM HAS BEEN CORRECTED.

NHTSA complaint #823000 — an unverified report by a vehicle owner.

Other 1991 Plymouth Voyager problems

← Full 1991 Plymouth Voyager report