FaultScore

Chevrolet Suburban 1500 fuel system problems

79 of the 1,753 complaints filed about the Chevrolet Suburban 1500 are about the fuel system — 5% of everything owners reported. The worst model year for it is 2002.

79

Complaints

5%

Share of all complaints

1

Crashes

2

Fires

Fuel & Propulsion complaints by model year

Median failure at 180,000 miles

Median failure at 165,000 miles

Median failure at 138,056 miles

Median failure at 109,000 miles

Median failure at 132,500 miles

Median failure at 146,935 miles

Median failure at 125,000 miles

Median failure at 88,081 miles

Median failure at 131,500 miles

Median failure at 48,000 miles

Median failure at 118,500 miles

Median failure at 535,000 miles

What owners said

2023 Chevrolet Suburban 1500 Middletown, DE

FUEL/PROPULSION SYSTEM

Wife is RN at a trauma hospital going to work in the morning on a busy highway. While in front of Hospital truck started to indicate to hit starter button. Truck was already running! Wife stopped at red light. Truck stopped running would not start. Stuck in middle of morning rush hour traffic had to have truck towed to dealership. At the dealership they indicated they found metal parts in the oil pan. They indicated a further look into the engine indicated it was beyond repair and had to be replaced. Truck only had 42k miles on it. They stated they had another one same situation in the shop as well and that it would take several weeks to repair. I have learned that this is a major problem with this make and model and engine. Engine quit with no warning in middle of major highway. Thank god not in an intersection or freeway.

NHTSA complaint #11641302 — an unverified report by a vehicle owner.

2023 Chevrolet Suburban 1500 Crozet, VA

FUEL/PROPULSION SYSTEM

DEF sensor has failed and required placement. Required three visits to the dealer to get them to address it (Grayling, MI, White Lake, MI and Charlottesville VA). Transmission throttle body failed and required replacement. Took 2 visits to get it addressed.

NHTSA complaint #11624410 — an unverified report by a vehicle owner.

2023 Chevrolet Suburban 1500 Inman, SC

FUEL/PROPULSION SYSTEM

The fitting on the fuel pressure regulator on the engine began to separate from the housing and started spraying fuel all over the firewall and the fuel ran down the firewall onto the exhaust pipes. No check engine light signaled. The only way I knew that it was spraying, was I started to smell raw fuel through the air conditioning vents. Luckily I was able to get it to a dealer before any fuel caught fire. The dealer repaired it but GM stuck me with half of the bill for the repair. I have pictures of the failed part if necessary. This is extremely dangerous to anyone that may not pay attention to car issues unless a check engine light comes on.

NHTSA complaint #11617210 — an unverified report by a vehicle owner.

2009 Chevrolet Suburban 1500 at 260,000 miles Fredericksburg, VA

FUEL/PROPULSION SYSTEM

I RECENTLY EXPERIENCED THE CONDITIONS DESCRIBED BY THE GM RECALL 14515 IN MY 2009 CHEVROLET SUBURBAN 1500. IN THE PAST 6 WEEKS, THE CAR HAS FAILED TO START. THE FIRST INCIDENT REQUIRED NEARLY 10 MINUTES OF STARTING THE CAR BEFORE IT WOULD START. ONCE STARTED THE CAR WAS FINE. IT WAS A COLD START - FIRST THING IN THE MORNING. ABOUT A MONTH LATER IT FAILED TO START GAIN, AFTER BEING PARKED FOR APPROXIMATELY 2 HOURS. AGAIN, AFTER ABOUT 10 MINUTES, THE TRUCK STARTED AND DROVE FINE AFTERWARDS. TODAY - ABOUT 2 WEEKS AFTER THE 2ND INCIDENT, THE TRUCK STALLED WHILE MY WIFE WAS AT A STOP LIGHT. IT TOOK 6-7 ATTEMPTS TO START BEFORE THE TRUCK AGAIN FIRED UP AND WAS ABLE TO BE DRIVEN. THIS CONDITION IS EXACTLY WHAT IS DESCRIBED IN GM RECALL 14515. HOWEVER, GM IS SAYING THAT MY VEHICLE (VIN: [XXX]) IS NOT COVERED IN THE RECALL. I THINK THAT AN ERROR AND DISAGREE WITH HOW NHTSA AND GM DETERMINED WHICH CARS ARE AFFECTED.... I AM APPALLED THAT GM IS ABLE TO GET AWAY WITH THIS. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #11202992 — an unverified report by a vehicle owner.

2003 Chevrolet Suburban 1500 at 190,000 miles IGH, MN

FUEL/PROPULSION SYSTEM

SUBPAR MATERIAL USED IN BRAKE/FUEL LINES THEY RUST PREMATURE

NHTSA complaint #11195482 — an unverified report by a vehicle owner.

2007 Chevrolet Suburban 1500 at 189,000 miles Cherryville, PA

FUEL/PROPULSION SYSTEM

FUEL LINES ON FUEL PUMP CORRODED AND RUSTED DUE TO DESIGN OF FUEL TANK, ALLOWING SEDIMENT AND WATER TO SIT, CAUSING RAW FUEL LEAK WHENEVER ENGINE IS RUNNING. POSES EXTREME FIRE DANGER IF NOT CAUGHT IN TIME, AS RAW FUEL DRIPPING FROM VEHICLE ONTO GROUND.

NHTSA complaint #11152803 — an unverified report by a vehicle owner.

2011 Chevrolet Suburban 1500 Indian Head, MD

FUEL/PROPULSION SYSTEM

FUEL LEAK HAS DEVELOPED BETWEEN TWO FUEL LINES THAT HAVE BEEN RUBBING TOGETHER FROM THE DATE OF MANUFACTURE UNTIL 4/23/18. THIS LEAK DEVELOPED LESS THAN INCHES FROM THE EXHAUST SYSTEM ON THE BRADED LINE PORTION OF THE FUEL LINES NEAR THE CONNECTIONS AT THE FUEL TANK END. THE ISSUE WAS NOTICED AS I WAS DRIVING IN RUSH HOUR BUMPER TO BUMPER TRAFFIC ON 395 NORTH IN WASHINGTON DC THROUGH THE 3RD ST. TUNNEL. THE ODOR OF GASOLINE WAS DETECTED, BUT THOUGHT TO BE COMING FROM ELSEWHERE. THE VEHICLE WAS DRIVEN ANOTHER MILE BEFORE I REALIZED THE SOURCE WAS MY VEHICLE. WHEN I PARKED IT I NOTICED FUEL POOLING UNDER IT AT THE TRANSMISSION CROSS MEMBER. AFTER IT COOLED, I WENT UNDER IT AND DISCOVERED TO CAUSE OF THE LEAK. THE VEHICLE WAS TOWED HOME VIA AAA. THE MILEAGE AT THE MOMENT CANNOT BE OBTAINED BECAUSE THE DASH IS DIGITAL WHICH CAUSES THE FUEL SYSTEM TO ENERGIZE AND SPRAY FUEL WHEN TURNED ON.

NHTSA complaint #11090101 — an unverified report by a vehicle owner.

2003 Chevrolet Suburban 1500 at 170,630 miles Kalamazoo, MI

FUEL/PROPULSION SYSTEM

I JUST STARTED LEASING THE VEHICLE FROM QUALITY AUTO THAT SAYS THAT THE CAR IS ROAD READY BUT HAVE LOTS OF HAZARDOUS THINGS TO IT A VERY BAD GAS LEAK THAT THERE TAKING THERE TIME TO FIX AND MY HOOD OF MY CAR WON'T STAY DOWN ...IT'S 7 DAYS INTO MY CAR LEASE AND THERE PROMISES HAVE BEEN BROKEN AND WON'T TRADE ME ANOTHER CAR .

NHTSA complaint #11083684 — an unverified report by a vehicle owner.

2003 Chevrolet Suburban 1500 Kalamazoo, MI

FUEL/PROPULSION SYSTEM

TAMARA INFLATORS I'M LOOSING BRAKE FLUID AS I DRIVE I'M LEASING THE AUTOMOBILE FROM QUALITY AUTO ALSO THEY SAID IT'S OKAY TO STILL DRIVE THE CAR WITH A GAS IN THE TRUCK BUT IT'S SAYING NEEDS GAS I KEEP SMELLING GAS AFTER HE SAID IT PASSED ROAD INSPECTION TEST ! I'M VERY CONCERNED IT MORE WRONG IF I JAM OR PUMP THE BRAKES I CAN NOT STOP I'M IMMEDIATELY. IM UNSURE WHAT MY ACTUAL MILEAGE IS . THE SENSORS ARE NOT WORKING WHEN I WENT TO UNCLE ED'S OR EVEN OTHER AUTO SHOPS I DO HAVE PHOTOS AND VIDEOS

NHTSA complaint #11083689 — an unverified report by a vehicle owner.

2008 Chevrolet Suburban 1500 at 185,000 miles Conway, AR

FUEL/PROPULSION SYSTEM

AFTER A DAY OF USING THE VEHICLE IN RAINY CONDITIONS I TRIED TO START IT UP AND IT WOULD CRANK BUT NOT START AND BRAKE LIGHTS WOULDN'T NOT WORK WHEN PRESSED WITH THE KEY OFF THE TRUCK WAS STATIONARY AND HAD ERROR CODES AND CEL FOR FPFCM CIRCUIT FAILURE. THIS ISSUE WAS A RECALL FOR MY MAKE AND MODEL BUT MY VIN WAS EXCLUDED POSSIBLY NEGLIGENTLY. SINCE THE EVENT I ADDITIONALLY HAVE DIC MESSAGES TO CHECK THE AIR BAGS AND CHECK BRAKES

NHTSA complaint #11075119 — an unverified report by a vehicle owner.

2002 Chevrolet Suburban 1500 Derby, KS

FUEL/PROPULSION SYSTEM

WHETHER IT'S IDLING OR DRIVING SHUTS OFF I REPLACED THE FUEL PUMP AND THE WIRING HARNESSES THAT COME WITH THE FUEL PUMP AND STILL NO AVAIL IT'S CAUSED A LOT OF TIME OFF OF WORK AND A LOT OF HEADACHE I WORK FOR A REPUTABLE DEALERSHIP I WORKED ON VEHICLES FOR OVER 40 YEARS

NHTSA complaint #11072085 — an unverified report by a vehicle owner.

2002 Chevrolet Suburban 1500 at 215,000 miles Lakeland, MN

FUEL/PROPULSION SYSTEM

WHILE REPLACING THE RUSTED BRAKE LINES ON MY SUBURBAN (SEE TRACKING NUMBER 11066863), I NOTICED THE FUEL LINES GOING TO THE FUEL FILTER WERE ALSO TERRIBLY RUSTED. IT APPEARS THE RUST EMANATES FROM THE PLASTIC CLAMP THAT SECURES THE FUEL LINE TO THE FRAME. THE TUBE NUT THAT GOES INTO THE FILTER APPEARS TO BE FROZEN WITH RUST. SALT AND DIRT ARE TRAPPED IN THE PLASTIC CLAMP AND NUT, WHICH IS IMPOSSIBLE TO WASH OUT. THE FUEL LINES ON TOP OF THE FUEL TANK ARE LIKELY TO BE RUSTED, TOO.

NHTSA complaint #11066878 — an unverified report by a vehicle owner.

2000 Chevrolet Suburban 1500 Evansville, IN

FUEL/PROPULSION SYSTEM

I'VE HAD TO REPLACE MY FUEL PUMP 3 TIMES IN THE LAST 6 YEARS. I FOUND OUT THAT THERE WAS A RECALL IN 2005, BUT I BOUGHT MY VEHICLE IN 2011. THE DEALERSHIP WILL NOT HONOR THE RECALL BECAUSE IT'S NOT A OPEN RECALL ANY LONGER.

NHTSA complaint #11022981 — an unverified report by a vehicle owner.

1999 Chevrolet Suburban 1500 at 197,000 miles Cincinnati, OH Crash

FUEL/PROPULSION SYSTEM

BRAKE LINES RUSTED THROUGH FRONT PASSENGER SIDE CAUSING MINOR ACCIDENT DEC 2015 SEPARATE INCIDENT:: HIGH-PRESSURE FUEL LINE RUSTED THROUGH CAUSING FUEL TO SPRAY AROUND THE FRONT OF GAS TANK AREA UNNOTICED FOR 2 TRIPS. THANKFULLY NO FIRE RESULTED.

NHTSA complaint #11019364 — an unverified report by a vehicle owner.

2004 Chevrolet Suburban 1500 at 65 miles ELK Grove, CA Fire

FUEL/PROPULSION SYSTEM

VEHICLE GAS GAUGE AND ODOMETER GAUGES CLUSTERS ARE NOT WORKING THIS PUTS US IN DANGER I DID NOT KNOW HOW MUCH GAS I NEED AND HOW FAST I WAS GOING THIS SHOULD BE FIXED BY THE MANUFACTURER BECAUSE IT WAS A CLUSTER DEFECT

NHTSA complaint #10993648 — an unverified report by a vehicle owner.

2003 Chevrolet Suburban 1500 at 190,000 miles Stillwater, OK

FUEL/PROPULSION SYSTEM

THE ANTI THEFT SYSTEM CAUSED THE ENGINE TO QUIT GOING DOWN THE HI WAY SEVERAL TIMES AND WAS VERY DANGEROUS SOME OF THE TIMES AND LEFT US STRANDED SOMETIMES. GM ACTS LIKE THEY DO NOT KNOW WHAT IS WRONG BUT THERE IS AMPLE INFO ON THE INTERNET AND EVEN A FIX BUT IT DISABLE THE ATS, IT TURNS OFF THE FUEL TO THE INJECTORS KILLING THE ENGINE. THIS HAPPENED MANY TIMES. WE HAD TO BE TOWED TWICE BECAUSE IT WOULD NOT RESTART.

NHTSA complaint #10895903 — an unverified report by a vehicle owner.

2005 Chevrolet Suburban 1500 Hagerstown, MD

FUEL/PROPULSION SYSTEM

2005 CHEVROLET SUBURBAN 1500 4X4 FLEX FUEL, 5.3L. THIS VEHICLE'S INSTRUMENT CLUSTER DOES NOT WORK. TACHOMETER PEGS AND STICKS. THE SPEEDOMETER IS STUCK AT ZERO. THIS IS A VERY SERIOUS SAFETY CONCERN THAT GENERAL MOTORS/GM SHOULD DO A FREE RECALL FOR AS MANY OWNERS OF THIS VEHICLE HAVE THE SAME PROBLEMS. MY ABS SENSOR LIGHT COMES ON AND OFF NUMEROUS TIMES A DAY, AND CLUSTER STATES SERVICE AIR BAG. GENERAL MOTORS SHOULD ALSO FIX THIS FOR FREE UNDER A RECALL AS OTHERS HAVE THE SAME ISSUE WITH THIS VEHICLE. MY THIRD MAJOR COMPLAINT, IS THE VEHICLE STARTING PROBLEM/HARD START. IT TAKES TWO TURNS OF THE ENGINE FOR THE VEHICLE TO TURN ON AND STAY RUNNING. I HAVE RESEARCHED THIS ON VARIOUS SEARCH ENGINES, FORUMS, AND INCLUDING RECALL.GOV. GENERAL MOTORS SHOULD ADDRESS THIS ISSUES AS WELL UNDER A RECALL. GM INSTALLED FAULTY FUEL PUMPS OR FUEL PUMPS WITH FAULTY COMPONENTS IN THEM. A VEHICLE SHOULD START WITH ONE TRY. I SHOULD NOT HAVE TO GET THE FUEL PRESSURE GOING IN THE ON POSITION, OR CRANK IT TWICE FOR MY TRUCK TO START.

NHTSA complaint #10893888 — an unverified report by a vehicle owner.

2002 Chevrolet Suburban 1500 Kansas City, MO

FUEL/PROPULSION SYSTEM

SOME DAYS MY TRUCK WILL NOT START SOME DAYS IT DOES FOR INSTANCE IT WILL START FOR A COUPLE OF DAYS CONSECUTIVELY AND THEN IT WONT START FOR 2-3 DAYS AFTER A COUPLE OF DAYS OF JUST SITTING. I HAVE REPLACED THE BATTERY, THE ALTERNATOR , STARTER , FUEL PUMP AND I'M STILL EXPERIENCING THE SAME PROBLEM.THIS HAPPENS ALL THE TIME HAS BEEN GOING ON FOR THE PAST COUPLE YEARS, LOST MY JOB BECAUSE OF NON RELIABLE TRANSPORTATION.

NHTSA complaint #10853285 — an unverified report by a vehicle owner.

2002 Chevrolet Suburban 1500 at 220,000 miles Edcouch, TX

FUEL/PROPULSION SYSTEM

ON TWO SEPARATE OCCASIONS, MY FAMILY AND I WERE COMING HOME FROM TWO DIFFERENT TRIPS. THE FIRST TRIP WAS TO NEW ORLEANS FROM SOUTH TEXAS. ON OUR WAY HOME, WHILE DRIVING ON THE EXPRESSWAY, OUR SUBURBAN SUDDENLY TURNED OFF. WE WERE DRIVING ABOUT 70 MPH. THE DRIVER IMMEDIATELY PUT THE VEHICLE IN NEUTRAL AND STARTED THE VEHICLE AGAIN. IT TURNED ON. WE PULLED OVER TO A RESTING AREA AND OPENED THE HOOD, BUT WE WERE UNABLE TO DETERMINE WHAT CAUSED THE MALFUNCTION. IT HAPPENED ONCE MORE WHEN WE GOT HOME. THIS TRIP WAS DURING THE WEEK OF JULY 20TH, 2015. THIS PAST WEEKEND (MARCH 12-14, 2016), WE DROVE UP TO SAN ANTONIO FROM SOUTH TEXAS. WHILE WE WERE IN SAN ANTONIO ON THE EXPRESSWAY, THE VEHICLE TURNED OFF AGAIN. AGAIN, THE DRIVER PUT THE VEHICLE IN NEUTRAL AND TURNED ON THE VEHICLE AGAIN. WE WERE ABLE TO SAFELY PULL OVER AND CHECK THE VEHICLE. AGAIN, WE WERE UNABLE TO DETERMINE WHAT WAS CAUSING THE MALFUNCTION. I HAD RESEARCHED THIS PROBLEM ONLINE AND HAVE READ THAT THIS HAS HAPPENED TO SEVERAL PEOPLE WHO OWN A 2002 CHEVROLET SUBURBAN.

NHTSA complaint #10850667 — an unverified report by a vehicle owner.

2009 Chevrolet Suburban 1500 at 810,000 miles Lake Oswego, OR

FUEL/PROPULSION SYSTEM

WHILE DRIVING, VEHICLE SUDDENLY GOES INTO "REDUCED ENGINE POWER" MODE ("LIMP MODE") WITH CONSOLE MESSAGE "TRACTION CONTOL DISABLED, SERVICE STABILITRAK, ENGINE POWER REDUCED". GENERALLY OCCURS WHEN TEMPERATURES ARE LOWER THAN 25 DEGREES FARENHEIT. SHUTTING DOWN VEHICLE FOR SEVERAL MINUTES AND RESTARTING LEADS TO NORMAL OPERATION, HOWEVER VEHICLE WILL GENERALLY REPEAT SAME PROBLEM WITHIN 5-15 MINUTES IF OUTSIDE TEMPERATURE IS COLD ENOUGH (BELOW 25 DEGREES FARENHEIT) . ERROR CODE P1235 (THROTTLE POSITION SENSOR 1-2 CORRELATION...) IS SET, BUT MAY NOT PERSIST IN MEMORY. GM IS PROVIDING OWNERS WITH ADDITIONAL PROTECTIONS FOR 10 YEARS/120,000 MILES UNDER CSC-10047220-3332 (BULLETIN NO. 11273), HOWEVER NOT ALL VINS ARE INCLUDED. VEHICLE HAD THROTTLE BODY (INCLUDING SENSOR) REPLACED IN 2010 AND APPEARS TO BE EXHIBITING EXACT PROBLEMS COVERED BY THIS BULLETIN, HOWEVER GM DEALER AND GM ARE NOT EXTENDING PROTECTION FOR THIS VEHICLE. DEALER IS RECOMMENDING ANOTHER NEW THROTTLE POSITION SENSOR AND/OR THROTTLE BODY (INCLUDING SENSOR), ALONG WITH COMPUTER RESET. THIS INTERMITTENT PROBLEM HAS OCCURRED FOR MORE THAN THREE YEARS AND POSES A SIGNIFICANT SAFETY RISK WHEN THE VEHICLE IS IN MOTION AT NORMAL HIGHWAY SPEEDS (DRASTIC SUDDEN DECELERATION IN TRAFFIC).

NHTSA complaint #10818169 — an unverified report by a vehicle owner.

Other Chevrolet Suburban 1500 problems