753 of the
10,502 complaints filed about the Ford Ranger
are about the body and structure —
7% of everything owners reported.
The worst model year for it is 2001.
The contact owns a 2024 Ford Ranger. The contact received notification of NHTSA Campaign Number: 26V238000 (Structure, Electrical System); however, the part to do the recall repair was not yet available. The contact stated that there was an abnormal burning odor inside the vehicle, and the instrument cluster flickered while driving. The dealer was contacted and confirmed that parts were not yet available. The vehicle was not diagnosed or repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was notified of the failure and informed the contact that a second letter would be sent once the remedy was available, and parts were anticipated by the end of August 2026. The failure mileage was approximately 323.
NHTSA complaint #11758045 — an unverified report by a vehicle owner.
I was driving my brother in laws truck and went to dodge a deer My airbag deployed and caused me to crash into a sign on the driveway leading to my house causing extensive damage to the vehicle and the property sign I was knocked out unconscious and when I came to I got out and walked home and the next morning I had the truck towed to my house
NHTSA complaint #11756925 — an unverified report by a vehicle owner.
The front passenger side door on my 2024 Ford Ranger does not latch properly creating the possibility of passenger ejection. 2 Ford dealers have each tried to fix the problem but both say they cannot and that it is a Ford design issue. This problem was present upon delivery of my new vehicle. and continues to this day.
NHTSA complaint #11750934 — an unverified report by a vehicle owner.
Hood/cowling along the windshield allows water to leak under the hood of the vehicle and wets the coils and plugs causing the engine to mis fire and shutter violently. This engine mis fire and sudden lack of power can cause the vehicle to obstruct the flow of traffic resulting in an accident. Problem was reproduced by the dealer and they replace coils, plugs, and installed an accessory engine cover to prevent the issue in the future. All at my cost. The problem remains that there are many Ford Rangers on the road unaware of this problem. This problem is documented in a Ford TSB but a more aggressive approaching is needed to resolve this issue.
NHTSA complaint #11702847 — an unverified report by a vehicle owner.
The contact owns a 2021 Ford Ranger. The contact stated that while driving at 70 MPH, there was a misfire coming from the engine, and the vehicle shuddered violently. The contact stated that the failure increased while depressing the accelerator pedal. The check engine warning light was illuminated. The service manager at the dealer was contacted and informed the contact that he had remote access to the DTC that was displayed after the failure had occurred. The contact verbally provided the DTC, but the information was not available. The vehicle was not diagnosed or repaired. The contact stated that upon researching the failure online, information related to water leaking into the engine compartment while the vehicle was parked on an incline with the front end facing down, due to the design of the vehicle. The contact stated that the vehicle was routinely parked on an incline in the driveway with the front of the vehicle facing down. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 114,000.
NHTSA complaint #11699839 — an unverified report by a vehicle owner.
The contact owns a 2024 Ford Ranger. The contact stated that while trying to purchase a diamond back bed cover, upon further investigation, it was found that the vehicle was missing the load box reinforcement bracket. The missing bracket might cause the structural performance of the bed to fail. The vehicle was taken to the dealer; however, the vehicle was not inspected or repaired. The manufacturer was made aware of the failure. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 10,000.
NHTSA complaint #11675055 — an unverified report by a vehicle owner.
[XXX] [XXX] [XXX] [XXX] 3/12/2025 National Highway Traffic Safety Administration 1200 New Jersey Avenue SE Washington, DC 20590 Subject: Complaint Regarding 2024 Ford Ranger Raptor VIN [XXX] Dear NHTSA Team, I am writing to formally report a safety issue with my 2024 Ford Ranger Raptor, VIN [XXX] . After purchasing this vehicle, I encountered a significant problem that I believe poses safety concerns. Recently, I learned that Ford has developed a solution for this issue, as detailed in the following press release: WSAV Press Release. However, Ford is unwilling to cover the necessary repairs under warranty, despite the fact that this solution became available shortly after my purchase. I believe that this situation requires your attention, as it not only impacts my vehicle but may affect other owners of the same model. I urge the NHTSA to investigate this matter to ensure that safety standards are upheld and that consumers are treated fairly. Thank you for your attention to this important issue. I look forward to your response. Link #1: [XXX] #2: [XXX] Sincerely, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11647966 — an unverified report by a vehicle owner.
Not sure if this is the correct channel, but here goes my concern. The safety incident has not yet occurred, but the manufacturer has stated it could/may occur if a certain fix is not performed, but are unwilling to issue a recall for said fix, or even produce the parts they say are necessary to implement the fix. I own a 2024 Ford Ranger Raptor that Ford has demonstrated has a design flaw in their bed (for vehicles produced before mid Sept, 2024) in that it cannot carry more than 88 lbs on the bed rails without the potential for failure. I need to install a topper to protect and secure cargo in the bed which will exceed the 88 lb failure number they state. The fix they say must be implemented is to install 2 Ford supplied load box reinforcement brackets (called J-braces), yet I've been trying to order/obtain said braces for almost 5 months now without success. Ford seems to have given up on producing them as they've been "out of stock" since I purchased my vehicle, and Ford has cancelled my order for them twice now, when I try to submit an order. If the bed fails due to weight above 88 lbs put on the rails while driving, depending on what a failure looks like, it could cause collisions with the affected vehicle, or with other traffic in the vicinity. Ford has been completely unresponsive in issuing a recall so far regarding this known design flaw, yet they redesigned the suspect area mid year to fix the issue on vehicles produced after mid-Sept and going forward. Yet they are leaving purchasers of vehicles prior to this time, in a precarious position as they have potential safety concerns that Ford is unwilling to address, or even provide a solution for.
NHTSA complaint #11644040 — an unverified report by a vehicle owner.
I purchased a new 2024 Ford Ranger yesterday. As I was researching camper shells and truck racks I found that these common items cannot be installed without first installing a load bed reinforcement bracket kit to reinforce the truck bed to the bed side rails. Apparently, nothing can be attached to the side rail which weights more that 88 lbs or the truck bed could separate from the side rails. This is an design/engineering shortcoming from Ford as these are common after market add-ons for mid-sized trucks. Also, Ford is asking customers to pay for the reinforcement bracket and installation - which was quoted today at $1,600, and the Ford part is not currently available from the corporate US Ford website, and has not been available for several months.
NHTSA complaint #11632810 — an unverified report by a vehicle owner.
2024 Ford Ranger Trucks made in Michigan between January 4, 2024 to July 15, 2024 do not include the load box reinforcement bracket. Without this bracket installed, if the owner were to place more than 88lbs onto one or both bed side rails the bed could crack, warp, bend, or break. If operators of this vehicle are not aware and do load the bed side rails over 88lbs, this could pose a safety issue to the driver or other drivers on the road around the vehicle. Ford has not notified all owners of affected vehicles, and in my case I found out my vehicle was affected out of sheer curiosity and reading forums with posts of other owners whose vehicles are also affected. Ford is currently not willing to address the issue without additional cost burden on the vehicle owner.
NHTSA complaint #11617130 — an unverified report by a vehicle owner.
Presently, my mileage is approximately 42770. It has started to exhibit vibration throughout the cab. It wasn't as prevalent during the cold and would only last about 30 seconds, after warm up, and around 70 mph. Now that it has gotten warmer, it is happening after warm up at all speeds. I haven't take it to the dealership yet, but have read reports of the problem with the same model year.
NHTSA complaint #11569621 — an unverified report by a vehicle owner.
The contact owns a 2020 Ford Ranger. The contact stated that while driving at various speeds, an abnormal squeaking sound was coming from the rear passenger’s side of the vehicle. There was no warning light illuminated. The vehicle was taken to a dealer however, the dealer was unable to determine the cause of the failure. The manufacturer was also notified of the failure and the contact was given a case number. The vehicle was not diagnosed or repaired. The failure mileage was approximately 10,000. The contact stated that the vehicle was totaled and there is no need to proceed with this complaint.
NHTSA complaint #11553994 — an unverified report by a vehicle owner.
Truck has no spare tire, totally missing the assembly and bracket originally used to hold the tire (have a junk one in the bed). The crossmember under the truck is about 50% intact is getting ready to fall off. Brake lines and rocker panals rotted out as well. Holes in the frame starting and a patch was already needed on the frame (drivers side rear). As well as a loose bed. The truck is very clean on top but underneath is rotting away like it has 200000 miles on it(truck is at 77,000). I want to remove the rust and coat it but im scared of punching through cause spots are brittle.
NHTSA complaint #11527592 — an unverified report by a vehicle owner.
The surface of the drivers side interior door handle has peeled and created a dangerously sharp edge that WILL cause physical harm to the drivers hand. The middle finger on my left hand was sliced open on 06/15/2023. I made an appointment with the dealer to have to handle inspected/replaced and a service done. The vehicle is available for inspection and I have photos of the faulty door handle and my injury. I came across a post on the internet that shows ford has had an issue with this on other vehicles. I read GM also had an issue with this as well. https://blueovalforums.com/forums/index.php?/topic/54795-ouch-peeling-fusion-doorhandle-cuts-me-deep/ In 42 years on this earth, I have never had a vehicle do this. The handles are clearly made of poor quality materials.
NHTSA complaint #11527299 — an unverified report by a vehicle owner.
The surface of the drivers side interior door handle has peeled and created a dangerously sharp edge that WILL cause physical harm to the drivers hand. The middle finger on my left hand was sliced open on 06/15/2023. I made an appointment with the dealer to have to handle inspected/replaced and a service done. The vehicle is available for inspection and I have photos of the faulty door handle and my injury. I came across a post on the internet that shows ford has had an issue with this on other vehicles. I read GM also had an issue with this as well. https://blueovalforums.com/forums/index.php?/topic/54795-ouch-peeling-fusion-doorhandle-cuts-me-deep/ In 42 years on this earth, I have never had a vehicle do this. The handles are clearly made of poor quality materials.
NHTSA complaint #11527299 — an unverified report by a vehicle owner.
The frame of my truck has rotted through. The strap that holds the gas tank has nothing to connect to, i think the tank could fall to the ground under the right circumstances. The frame has a large whole in it and i fear it will break very soon. I had to remove the spare tire because i feared it would fall off the truck. I had to replace both connectors that held the leaf springs to the frame,and was told there wasn't much left to connect them to.
NHTSA complaint #11517056 — an unverified report by a vehicle owner.
The contact owns a 2010 Ford Ranger. The contact stated that the undercarriage was rusted. The contact stated that the fuel tank brackets had detached from the subframe. The vehicle was leaking fuel. The vehicle was towed to an independent mechanic and the contact was informed that the vehicle was unsafe to drive. The mechanic suggested that the subframe be rebuilt. The contact called the local dealer but the vehicle was not diagnosed or repaired. The manufacturer was contacted and referred to the NHTSA Hotline. The failure mileage was approximately 55,000.
NHTSA complaint #11499332 — an unverified report by a vehicle owner.
The contact owns a 2003 Ford Ranger. The contact stated that while driving at 65 MPH, an abnormal, rattling noise began to emit from the rear of the vehicle without warning. Upon inspection, the contact discovered that the rear cross members had rotted out due to severe corrosion. The contact also stated that the fuel tank was no longer being supported due to the failure. An independent mechanic inspected the vehicle and deemed the vehicle unsafe to drive. The dealer nor the manufacturer had yet to be notified of the failure. The vehicle had yet to be repaired. The failure mileage was approximately 79,000.
NHTSA complaint #11479411 — an unverified report by a vehicle owner.
As I was pulling out of Zip's Car into a parking spot to vacuum truck. I was barely moving when the truck accelerated at a high rate of speed and hit the wall in front of me. It was like the truck had a mind of its own. I just knew I wasn't doing it. If someone had been walking in front of me it would have killed them. My air bag did not come out. My chest hit the steering wheel very hard. The police showed up and did a report. I did not get a ticket. The truck was towed and looked over. There was so much damage to the truck it was totaled. I can't believe this happened to me. I wouldn't want this to happen to anyone. It was a very scary experience.
NHTSA complaint #11471269 — an unverified report by a vehicle owner.