FaultScore

Chevrolet Blazer body problems

278 of the 11,236 complaints filed about the Chevrolet Blazer are about the body and structure — 2% of everything owners reported. The worst model year for it is 2000.

278

Complaints

2%

Share of all complaints

17

Crashes

11

Fires

Body & Structure complaints by model year

1985 Blazer 2 0.7%
1987 Blazer 3 1.1%
1988 Blazer 1 0.4%
1989 Blazer 1 0.4%
1990 Blazer 1 0.4%
1991 Blazer 5 1.8%

Median failure at 80,000 miles

1992 Blazer 2 0.7%
1993 Blazer 4 1.4%
1994 Blazer 10 3.6%
1995 Blazer 41 14.7%

Median failure at 96,000 miles

1996 Blazer 30 10.8%

Median failure at 152,500 miles

1997 Blazer 20 7.2%

Median failure at 85,250 miles

1998 Blazer 27 9.7%

Median failure at 66,500 miles

1999 Blazer 26 9.4%

Median failure at 52,500 miles

2000 Blazer 47 16.9%

Median failure at 54,000 miles

2001 Blazer 15 5.4%

Median failure at 22,158 miles

2002 Blazer 11 4.0%

Median failure at 110,000 miles

2003 Blazer 12 4.3%

Median failure at 30,037 miles

2004 Blazer 8 2.9%

Median failure at 121,000 miles

2005 Blazer 1 0.4%

Median failure at 132,000 miles

2019 Blazer 2 0.7%
2020 Blazer 1 0.4%
2021 Blazer 2 0.7%
2022 Blazer 2 0.7%
2024 Blazer 3 1.1%
2025 Blazer 1 0.4%

What owners said

2024 Chevrolet Blazer Irvington, NJ Crash 1 injured

STRUCTURE:BODY

On 10/29/25 I brought the vehicle in to Richard Lucas Chevrolet due to the alert from my insurance co that there was a recall with parking brake system. The dealership checked the car and told me they had to order the part that was needed due to the recall. Prior I also made the dealer aware that the car had recently stalled on me in the middle of the street, I was told by the dealership that this was apart of the recall! The dealership allowed me to drive the car and stated to me that they would call me when the part comes in! 2 days later on 11/1/25 while driving the car lost control, the brakes wouldn't stop and I crashed into 2 parked cars and landed on top of the second parked car which was a pickup truck! All of the airbags deployed and my body is pretty messed up from this horrific crash and this has caused fear in me of driving!

NHTSA complaint #11724820 — an unverified report by a vehicle owner.

2025 Chevrolet Blazer So Yarmouth, MA

STRUCTURE:BODY

2025 Chevy Blazer EV charging door frozen on the inside of door seal from snow storm

NHTSA complaint #11705020 — an unverified report by a vehicle owner.

2024 Chevrolet Blazer Alexandria, MN

STRUCTURE:BODY

Charging hatch door will not open. First noticed the problem when it got very cold here. <-15F Did not try to pry door open. Hatch needs to be reliable iin all weather. Happened December 13, 2025

NHTSA complaint #11704928 — an unverified report by a vehicle owner.

2024 Chevrolet Blazer Union, NJ Crash 1 injured

STRUCTURE:BODY

The car due to the parking brake system recall lost control, the brakes would not stop and caused the vehicle to crash into 2 parked cars, landing on top of the 2nd vehicle which was a pick up truck

NHTSA complaint #11697530 — an unverified report by a vehicle owner.

2020 Chevrolet Blazer Indianapolis, IN

STRUCTURE:BODY

Component/System Involved: The shift-to-park sensor in my 2020 Chevy Blazer is malfunctioning. After shifting into park, the vehicle does not detect it and displays a “Shift to Park” message. The issue is ongoing, and the component is available for inspection if needed. Safety Risk: The vehicle cannot be fully shut off or locked, increasing the risk of battery drain or unintended movement. This poses a safety risk if the vehicle is left in public or on an incline. Inspection History: The vehicle has not been inspected Warning Signs: The “Shift to Park” message appears when trying to turn off the vehicle, despite the gear being in park. This started around Fall 2024 and has occurred regularly since.

NHTSA complaint #11694202 — an unverified report by a vehicle owner.

2019 Chevrolet Blazer Greensboro, MD

STRUCTURE:BODY

1.The vehicle does not recognize it's in park periodically and will not shut off 2. Thermostat housing and thermostat failure 3. Tint covered chrome on exterior of body peeling off Only had the car 3 weeks Currently at dealership repairing thermostat out of pocket

NHTSA complaint #11683602 — an unverified report by a vehicle owner.

2021 Chevrolet Blazer Mascoutah, IL

STRUCTURE:BODY

To whom it may concern, I own a 2021 chevrolet blazer I have been noticing a very large amount of water on the front floor boards since this discovery the windows being moist in the mornings make sence l. The windshield has been replaced several times with no obvious leaks at this location. There is no visible leaks during heavy rain or car washing, the biggest concern i have it if there's moisture I am more likely to develop electrical problems not to mention the moldy smell in the vehicle. I have done extensive research and found this to be a problem with most Chevrolet Blazer's my question is does Chevrolet have a solution to the problem that has found its way to many customers. I would believe with the number of complaints the Chevrolet engineers are working on a solution or a reason for this problem. Thank you, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11655504 — an unverified report by a vehicle owner.

2019 Chevrolet Blazer Port Byron, IL

STRUCTURE

The contact owns a 2019 Chevrolet Blazer. The contact stated that they began to notice the grill at the front of their vehicle begin to flake slowly over time. The flakes had grown to the size of a dime. The vehicle was taken to the local dealer, where the contact was advised that the dealer would cover half of the cost to replace the grill. The vehicle was not repaired. The manufacturer was notified of the issue.

NHTSA complaint #11620969 — an unverified report by a vehicle owner.

2021 Chevrolet Blazer Southgate, MI Fire

STRUCTURE:BODY

My car caught on fire for no apparent reason. Front of car totally destroyed.

NHTSA complaint #11502601 — an unverified report by a vehicle owner.

2022 Chevrolet Blazer Fremont, CA

STRUCTURE:BODY

1. the car allow driver to push power off ( engine off) when car is not in P. which is a hazard since driver always want to brake off and get off the car when push power off button. The incident is when I push power off button and open the driver door and almost ready to get off and realize the car is moving since Shifter is not in P which is very dangerous that might hit surrounding and injure drive 2. when car driver door is open, allow driver shift to R or D with the alarm( sound) off. the insident is when I was backing up my car with door not fully closed. I see the door open indication light shows on cluster with 2s alarm then alarm went off and car start moving back. it is really a safety hazard that driver may on the road or freeway with door not fully closed.

NHTSA complaint #11492209 — an unverified report by a vehicle owner.

2022 Chevrolet Blazer Hixson, TN Fire

STRUCTURE:BODY

On June 1 I parked my blazer in the driveway and went into the house and came back out to my car in flames. I have had lots of electrical issues with the vehicle had it in the dealer to be repaired and reset several times. It was never fixed and now it has gone up in flames.

NHTSA complaint #11467843 — an unverified report by a vehicle owner.

2002 Chevrolet Blazer at 128,000 miles Englewood, FL

STRUCTURE:BODY:DOOR

TL* THE CONTACT OWNS A 2002 CHEVROLET BLAZER. THE CONTACT STATED THAT THE DRIVER'S SIDE DOOR HINGE FAILED TO CLOSE, AN ABNORMAL HUMMING NOISE WAS DETECTED, THE VEHICLE ROCKED, AND A TIRE BLEW OUT. IN ADDITION, THE ABS, AIR BAG, AND PARKING BRAKE WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO TOM JOYCE AUTOMOTIVE (18260 PAULSON DR, UNIT D3, PORT CHARLOTTE, FL 33954) WHERE IT WAS DIAGNOSED THAT THE DOOR, PINS, AND HINGE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. WHILE DRIVING, THE DRIVER'S DOOR DETACHED AND THE BRAKE LINE WAS WRAPPED UNDERNEATH THE VEHICLE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 128,000.

NHTSA complaint #11278381 — an unverified report by a vehicle owner.

2003 Chevrolet Blazer Cinnaminson, NJ

STRUCTURE:BODY

I PURCHASED THIS VEHICLE IN FEBRUARY 2015 WITH 71,000 - THE BODY WAS VERY WELL KEPT INSIDE AND OUT. WHAT I DIDN'T KNOW WAS THE EXTENSIVE AMOUNT OF RUST AND CORROSION UNDER THE VEHICLE, WHICH DID NOT SHOW INITIALLY. I HAVE ONLY HAD SAME A LITTLE OVER A YEAR AND HAVE HAD TO ALREADY REPLACE FRONT ARM JOINTS BECAUSE THEY SNAPPED IN HALF AND MY TIRE WAS SITTING CROOKED AND IN DANGER OF FALLING OFF!! FUEL LINES HAD TO BE REPLACED BECAUSE THEY COMPLETED RUSTED THROUGH AND GASOLINE WAS LEAKING OUT ALL OVER. THE DRIVER DOOR WAS CHECKED 2X AS IT DOES NOT SHUT CORRECTLY AND I CAN HEAR WIND GETTING INTO THE VEHICLE WHILE DRIVING (NOT TO MENTION WATER POURING IN OVER THE DRIVER'S SIDE DOOR AND DOOR CONTROLS), THE BRAKES GO COMPLETELY TO THE FLOOR (DESPITE BEING FIXED), THE ABS LIGHT AND CHECK ENGINE LIGHT STAY ON DESPITE BEING CHECKED - THIS TRUCK DESIGN IS TERRIBLE AND IT NOW RIDES AND SOUNDS LIKE A BUCKET OF BOLTS. I HAVE HAD MANY TRUCKS FROM GMC JIMMY, CHEVROLET TRAILBLAZER, ETC. - I HAVE NEVER HAD ONE THAT HAS GONE COMPLETELY SOUR IN SO SHORT A TIME. I HAVE ALSO READ THE NUMEROUS ACCOUNTS OF PEOPLE IN ACCIDENTS WITH THIS YEAR VEHICLE AND THE BRAKES FAILING AND AIRBAGS NOT DEPLOYING - I AM SERIOUSLY SCARED TO DRIVE THIS VEHICLE ANYMORE. I AM A SINGLE MOTHER OF 2 AND THOUGHT I WAS PURCHASING A RELIABLE VEHICLE FOR MY FAMILY FROM A REPUTABLE COMPANY. I SEE THAT MOST OF THE COMPLAINTS - IF THEY WERE INVESTIGATED BY CHEVY - WERE DEEMED "NO PROBLEM FOUND" AND SWEPT UNDER THE RUG. WHAT DO I DO?! I HAVE ALREADY SPENT OVER $1,000 TO FIX THIS VEHICLE AND IT STILL HAS ISSUES - I SIMPLY CANNOT AFFORD TO KEEP SINKING $$ INTO A VEHICLE THAT IS GOING TO BLEED ME DRY.

NHTSA complaint #10908257 — an unverified report by a vehicle owner.

2001 Chevrolet Blazer Toledo, OH

STRUCTURE:BODY

THE DRIVER SIDE DOOR STRIKER AND DOOR LATCH ARE DEFECTIVE. THE STRIKER HAS NO RUST AND IS NOT IN POSITION TO LATCH THE DOOR TIGHT THAT LEAVES A GAP BETWEEN THE DOOR AND BODY. THE DOOR LATCH AFTER OPENING THE DOOR REMAINS IN A CLOSED POSITION AND NEED TO MANUALLY LIFT THE LOCK IN ORDER TO SHUT THE DOOR.

NHTSA complaint #10680477 — an unverified report by a vehicle owner.

2001 Chevrolet Blazer at 134,000 miles Lawrenceburg, IN

STRUCTURE:BODY

BOTH FRONT DOORS STRIKERS ARE BROKEN OFF OF THE FRAME. NO RUST .NO WRECKS.

NHTSA complaint #10673074 — an unverified report by a vehicle owner.

2004 Chevrolet Blazer at 121,000 miles Millsboro, DE

STRUCTURE

WHILE MAKING A RIGHT TURN INTO A PARKING LOT, MY DRIVER'S DOOR FLEW OPEN. NOW THE DOOR WILL NOT STAY CLOSED. I AM ABLE TO MANUALLY MOVE THE LATCH WITH THE DOOR OPEN BUT IT WILL NOT ENGAGE TO SECURE THE DOOR SHUT.

NHTSA complaint #10662230 — an unverified report by a vehicle owner.

2003 Chevrolet Blazer Scappoose, OR

STRUCTURE:BODY

DRIVERS DOOR HINGES ARE LOOSE CAUSING DAMAGE TO THE DOOR LATCH AND DOOR FLYING OPEN.

NHTSA complaint #10643092 — an unverified report by a vehicle owner.

2004 Chevrolet Blazer at 125,173 miles Greensboro, NC

STRUCTURE:BODY

WHILE DRIVING IN THE PARKING LOT OF LOWES, THE DOOR HINGE ON DRIVERS SIDE FAILED ALONG WITH LATCH ALLOWING IT FALL OFF. MAKING DOOR UNCLOSABLE AND CAR UNDRIVABLE. AFTER TAKING IT TO REPAIR SHOP, MECHANIC SHOWED ME SEVERAL OTHER 2004 CHEVY BLAZERS WITH THE EXACT SAME HINGE FAILURE. HE HAS REPAIRED SO MANY OF THEM WITH THE SAME PROBLEM HE CONCLUDED IT MUST BE A DEFECT. REPAIR COST FOR THIS ARE ESTIMATED AT $1K AS THE HINGE MUST BE REPLACED AND RE ENFORCED, ALONG WITH THE DRIVERS DOOR AND LOCKING LATCH.

NHTSA complaint #10622547 — an unverified report by a vehicle owner.

2002 Chevrolet Blazer at 110,000 miles Rockton, IL

STRUCTURE:BODY

TL* THE CONTACT OWNS A 2002 CHEVROLET BLAZER. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE DRIVERS SIDE DOOR OPENED INDEPENDENTLY. THE CONTACT STATED THAT HE STOPPED THE VEHICLE AND NOTICED THAT THE BRACKET WAS INOPERATIVE. THE VEHICLE WAS TAKEN TO A CERTIFIED MECHANIC, WHO WAS UNABLE TO DETERMINE THE CAUSE OF FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 110,000. THE VIN WAS UNAVAILABLE. UPDATED 5/29/14*CN

NHTSA complaint #10575408 — an unverified report by a vehicle owner.

1997 Chevrolet Blazer at 80,500 miles Niceville, FL

STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

I JUST PICKED UP MY 1997 CHEVY BLAZER OCT 31, 2012 WITH 79000 MILES ON IT. I NOTICED THAT THERE WAS A LARGE AMOUNT OF CORROSION BUILDUP ON THE UNDER CARRIAGE OF THE VEHICLE. LUCKILY YESTERDAY, WHILE SITTING IN MY DRIVEWAY, I NOTICED BRAKE FLUID LEAKING BEHIND THE DRIVER'S SIDE DOOR. UNDER CLOSER INSPECTION, I FOUND OUT THAT THE REAR BRAKE LINE WAS SEVERELY CORRODED AND HAD BURST. NOW I CANNOT DRIVE MY BLAZER UNTIL I GET THIS FIXED. WITH THIS LEAK, I INSPECTED THE REST OF MY BRAKE LINES TO WHICH I'VE FOUND BOTH MY FRONT BRAKE LINES IN A SEVERELY CORRODED STATE AS WELL WAITING TO BURST. THIS IS A GREAT SAFETY ISSUE.

NHTSA complaint #10497821 — an unverified report by a vehicle owner.

Other Chevrolet Blazer problems