FaultScore

FaultScore report

2007 Chevrolet Express problems

Owners have filed 18 complaints about the 2007 Chevrolet Express with NHTSA between 2009 and 2026. The largest single group is the airbags. Across this model's run it ranks 11 of 25 worst.

C

FaultScore 54/100

Higher is worse. Measured against the other years of the Chevrolet Express.

How this is worked out

The numbers

18

Complaints

1

Crashes reported

2

Fires reported

1

Injuries reported

64,000 mi

Median mileage at failure

Half of reported failures happened before this

31%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 27 vs 50 Severity 100 vs 50 Early failure 52 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 27
Against the median year of the Chevrolet Express. 50 means typical for this model; 100 means roughly double.
Severity — 100
22.2% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 52
31% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2007 compares with every other Chevrolet Express

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2007 Chevrolet Express

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Lights 3 16.7%

Median failure at 200,000 miles

Brakes 3 16.7%

Median failure at 48,274 miles

Airbags 3 16.7%

1 crashes, 0 fires · median 51,200 mi

Tires 2 11.1%
Electrical System 2 11.1%

Median failure at 180,500 miles

Wheels 1 5.6%

0 crashes, 1 fires · median 34,000 mi

Suspension 1 5.6%

0 crashes, 1 fires · median 34,000 mi

Body & Structure 1 5.6%

Median failure at 60,000 miles

Transmission & Drivetrain 1 5.6%

Median failure at 64,000 miles

Engine & Cooling 1 5.6%

Median failure at 82,000 miles

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

1,000 – 9,999 miles 1 7.7%
25,000 – 49,999 miles 3 23.1%
50,000 – 74,999 miles 4 30.8%
75,000 – 99,999 miles 2 15.4%
100,000 – 149,999 miles 1 7.7%
150,000+ miles 2 15.4%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Jan 2009 peak 2 Mar 2026

Recalls on the 2007 Chevrolet Express

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2023210 25,587 units in Canada

Electrical

Issue: On certain vehicles, an unused wiring harness for a rear HVAC blower motor, located in the left B-pillar area, could become damaged if exposed to moisture or contaminants. If this happens, the wires could short circuit. Note: This recall only affects cutaway chassis incomplete vehicles. Safety Risk: A short circuit can create the risk of a fire. Corrective Actions: General Motors will notify owners by mail and instruct you to bring your vehicle to a dealership to seal the wiring for the rear HVAC blower motor at the left B-pillar.

Recall 2007260 2,004 units in Canada

Brakes

Certain vehicles fail to comply with the requirements of CMVSS 108, requiring the illumination of the stop lamps whenever the brakes are applied. The rear brakes may still be applied although the brake pedal is released and the stop lamps are no longer illuminated. A vehicle driven with the brakes applied can cause overheating of the brakes, resulting in increased stopping distance. Extended stopping distances can lead to a vehicle crash with injury or death. Correction: Dealers will reprogram the Anti-lock Brake System (ABS) module.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 34,000 miles Fayetteville, NC Fire

WHEELS

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. WHILE DRIVING AT AN UNKNOWN SPEED, THE ABS WARNING LIGHT ILLUMINATED. AFTER ALL THE PASSENGERS EXITED THE VEHICLE, THE FRONT PASSENGER SIDE TIRE EXPLODED AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HUB BEARING WAS FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,000.

NHTSA complaint #10874798 — an unverified report by a vehicle owner.

at 34,000 miles Fayetteville, NC Fire

SUSPENSION:FRONT:HUB

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. WHILE DRIVING AT AN UNKNOWN SPEED, THE ABS WARNING LIGHT ILLUMINATED. AFTER ALL THE PASSENGERS EXITED THE VEHICLE, THE FRONT PASSENGER SIDE TIRE EXPLODED AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HUB BEARING WAS FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,000.

NHTSA complaint #10874798 — an unverified report by a vehicle owner.

at 51,200 miles Irvine, CA Crash 1 injured

AIR BAGS

TL*THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. THE CONTACT STATED HE WAS INVOLVED IN A CRASH WHILE DRIVING APPROXIMATELY 35 MPH AND THE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS NOT FILED BUT THE DRIVER SUSTAINED MINOR INJURIES. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE AND WAS NOT EXAMINED FOR THE CAUSE OF FAILURE. THE VEHICLE WAS NOT REPAIRED. UPDATED 07/08/11*LJ UPDATED 07/22/11

NHTSA complaint #10403851 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 230,000 miles Las Vegas, NV

ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

Odometer Fraud. The contact purchased a 2007 Chevrolet Express. It was later discovered that there was a mileage discrepancy. The vehicle was a dealer sale. At the time of purchase, the mileage was 71,000; and at the time of registration, it was discovered that the mileage was 230,000.

NHTSA complaint #11727934 — an unverified report by a vehicle owner.

at 200,000 miles Willow Spring, NC

EXTERIOR LIGHTING:BRAKE LIGHTS

The contact owns a 2007 Chevrolet Express. The contact stated that while driving at an undisclosed speed, the rear passenger side wheel locked without warning. The vehicle was taken to the nearest service station where the rear brakes were replaced. The vehicle was then taken to the dealer where it was diagnosed that the ABS system module needed to be reprogrammed. The vehicle was repaired however, the contact stated that six months later the failure recurred. No warning lights was illuminated. The contact then stated that while driving at an undisclosed speed, he then depressed the brake pedal to stop the vehicle however, after the accelerator pedal was depressed, he noticed a substantial drag and failed to accelerate. The dealer was notified of the failure, but no further assistance was provided. The vehicle was not repaired. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 200,000.

NHTSA complaint #11536554 — an unverified report by a vehicle owner.

Simi Valley, CA

TIRES

Update to case 11444012 I replaced the 2 tires and Goodyear inspected my other tires and said no problem selling 3 year old tires. Now another one of these tires is cracking. I have removed the tire and it's a clear defect causing cracks and bubbles. 245/75R16 111T SL WRL AT ADVENTURE OWL Tire failed on the inside side wall while the Van was parked for about 2 hours. Tires were purchased in 2019 but has a built year of 2016. AAA service inspected the Van and could not locate reason for issue. I also examined Ring video footage during the event and did not see anything near the Vehicle at the time of the event

NHTSA complaint #11449329 — an unverified report by a vehicle owner.

Simi Valley, CA

TIRES

245/75R16 111T SL WRL AT ADVENTURE OWL Tire failed on the inside side wall while the Van was parked for about 2 hours. Tires were purchased in 2019 but has a built year of 2016. AAA service inspected the Van and could not locate reason for issue. I also examined Ring video footage during the event and did not see anything near the Vehicle at the time of the event

NHTSA complaint #11444012 — an unverified report by a vehicle owner.

Newbury Park, CA

SERVICE BRAKES

2007 CHEVROLET GM3500. CONSUMER WRITES IN REGARDS TO BRAKING SYSTEM FAILURE. THE CONSUMER STATED WHILE DRIVING THE BRAKES LOCKED UP. THE CONSUMER WAS ABLE TO PULL THE VEHICLE TO THE SHOULDER. THE BRAKE LIGHTS DID NOT ILLUMINATE. AFTER SITTING A FEW MINUTES, THE VEHICLE WENT BACK TO NORMAL OPERATION. THE BRAKE FAILURE WOULD CONTINUE TO OCCUR OFTEN. THE CONSUMER STATED THE ENGIME LIGHT WOULD ILLUMINATE WHEN THE FAILURE OCCURED. THE VEHICLE WAS REPAIRED FOLLOWING A SERVICE BULLETIN, BUT WAS TOO SOON TO TELL IF THE FAILURE WOULD RECUR.

NHTSA complaint #11428983 — an unverified report by a vehicle owner.

Philadelphia, PA

EXTERIOR LIGHTING

LIGHT SWITCH IS MALFUNCTIONING, I REPLACED IT APPROXIMATELY 3 YEARS AGO AND I AM EXPERIENCING THE SAME PROBLEM. I THINK IT'S A MANUFACTURES DEFAULTS.

NHTSA complaint #11298123 — an unverified report by a vehicle owner.

at 60,000 miles Rocky Mount, NC

STRUCTURE:BODY

THE PAINT WAS CONSTANTLY PEELING OFF. BIG SPLOTCHES FROM HOOD WOULD FLY UP TO WINDSHIELD AND DISTRACT WHILE DRIVING. I HAVE RECENTLY HAD WHOLE VAN PAINTED IN ORDER TO PREVENT ANY MORE OF THIS.THESE BARE SPOTS WERE RUSTING BADLY ALSO. VERY DISAPPOINTED IN THIS. I AM SEEING MANY OTHER VANS IN TOWN THAT HAVE THE SAME ISSUE.

NHTSA complaint #11124029 — an unverified report by a vehicle owner.

at 131,000 miles Dallas, TX

ELECTRICAL SYSTEM

ELECTRIC WINDOW/MIRROR CONTROL PANEL AFFIXED TO THE INTERIOR OF THE DRIVER'S SIDE DOOR. ELECTRICAL THERMAL EVENT CAUSING SMOKE AND PHYSICAL DAMAGE TO THE INTERIOR SIDE OF THE DOOR AND ELECTRICAL CONTROL CLUSTER AND WIRING. VEHICLE WAS IN USE BUT WAS NOT IN MOTION AND OFF ROADWAY. CONTROL PANEL AFTERMARKET INSTALLATION PRIOR TO PURCHASE. NO PREVIOUS MAINTENANCE/REPAIR WORK PERFORMED ON DOOR OR DOOR CONTROL PANEL. PRIOR TO THE EVENT, RAIN WATER WAS OBSERVED DRIPPING ON TO THE CONTROL PANEL FROM THE ROOF WHICH OVERHANGS THE DOOR WHEN THE DOOR WAS IN THE OPEN POSITION. WE'VE EXPERIENCED WITH OTHER SIMILAR MAKE/MODEL SCHOOL BUSES ELECTRICAL SHORTS IN THE DRIVER'S SIDE DOOR CONTROL PANEL, WHICH DID NOT RESULT IN A 'THERMAL EVENT" NOR FIRE AS EXPERIENCED ON 3/27/18, BUT DID REQUIRE REPAIRS.

NHTSA complaint #11082011 — an unverified report by a vehicle owner.

at 34,000 miles Fayetteville, NC Fire

WHEELS

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. WHILE DRIVING AT AN UNKNOWN SPEED, THE ABS WARNING LIGHT ILLUMINATED. AFTER ALL THE PASSENGERS EXITED THE VEHICLE, THE FRONT PASSENGER SIDE TIRE EXPLODED AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HUB BEARING WAS FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,000.

NHTSA complaint #10874798 — an unverified report by a vehicle owner.

at 34,000 miles Fayetteville, NC Fire

SUSPENSION:FRONT:HUB

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. WHILE DRIVING AT AN UNKNOWN SPEED, THE ABS WARNING LIGHT ILLUMINATED. AFTER ALL THE PASSENGERS EXITED THE VEHICLE, THE FRONT PASSENGER SIDE TIRE EXPLODED AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HUB BEARING WAS FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,000.

NHTSA complaint #10874798 — an unverified report by a vehicle owner.

at 82,000 miles Ventura, CA

ENGINE

#8 CYLINDER INTAKE VALVE SPRING FAILURE RESULTING IN THE DESTRUCTION OF INTAKE MANIFOLD. COST TO REPLACE SPRING AND MANIFOLD CAME TO$1200.00 VERY UN HAPPY. WHY DOES SOME COMPANIES USE INFERIOR PARTS RESULTING IN COSTING ME HUNDREDS.

NHTSA complaint #10703602 — an unverified report by a vehicle owner.

at 66,000 miles Addison, IL

AIR BAGS

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS VAN. THE CONTACT STATED THAT THE AIR BAG SENSOR LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FRONT BUMPER AIR BAG SENSOR HAD MALFUNCTIONED DUE TO AN ELECTRICAL SHORT CAUSED BY MOISTURE DAMAGE. THE AIR BAG SENSOR WAS REPLACED AND THE DEFECT WAS REMEDIED. THE MANUFACTURER WAS NOTIFIED AND NO SOLUTION WAS OFFERED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 66,000.

NHTSA complaint #10577913 — an unverified report by a vehicle owner.

at 93,549 miles Saint Paul, MN

SERVICE BRAKES

MOUNTING BRACKETS FOR BOTH FRONT BRAKE CALIPER HOSES WERE BENT FORWARD, CAUSING HOSES TO CONTACT INSIDES OF FRONT TIRES WHEN WHEELS WERE TURNED. RIGHT/PASSENGER HOSE WORE THROUGH, CAUSING LOSS OF BRAKE FLUID AND LOSS OF BRAKING. DRIVER MANAGED TO STOP VEHICLE SAFELY. VEHICLE WAS THEN TOWED TO SHOP FOR REPAIRS.

NHTSA complaint #10573875 — an unverified report by a vehicle owner.

at 64,000 miles Wickliffe, OH

POWER TRAIN

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE HESITATED TO SHIFT GEARS WITH THE ILLUMINATION OF THE CHECK ENGINE LIGHT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS STATED THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 64,000.

NHTSA complaint #10525741 — an unverified report by a vehicle owner.

at 51,200 miles Irvine, CA Crash 1 injured

AIR BAGS

TL*THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. THE CONTACT STATED HE WAS INVOLVED IN A CRASH WHILE DRIVING APPROXIMATELY 35 MPH AND THE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS NOT FILED BUT THE DRIVER SUSTAINED MINOR INJURIES. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE AND WAS NOT EXAMINED FOR THE CAUSE OF FAILURE. THE VEHICLE WAS NOT REPAIRED. UPDATED 07/08/11*LJ UPDATED 07/22/11

NHTSA complaint #10403851 — an unverified report by a vehicle owner.

at 3,000 miles Springdale, AR

SERVICE BRAKES, HYDRAULIC

TL* THE CONTACT OWNS A 2007 CHEVEROLET EXPRESS. THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH DOWN A STEEP GRADE ON A MOUNTAINOUS ROAD. WHEN THE BRAKE PEDAL WAS DEPRESSED, THE ABS WARNING INDICATOR ILLUMINATED AND THE VEHICLE BEGAN TO SHAKE VIOLENTLY. THE ABS LIGHT REMAINED ILLUMINATED UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED FOR THE FAILURE AND THE MANUFACTURER WAS NOT MADE AWARE OF THE DEFECT. THE FAILURE MILEAGE WAS 3,000.

NHTSA complaint #10402571 — an unverified report by a vehicle owner.

at 34,008 miles Redwood City, CA

AIR BAGS

THE AIR BAG LIGHT IN THE INSTRUMENT PANEL IS CONSTANTLY ON. THE PASSENGER AIR BAG STATUS LIGHT IS CONSTANTLY REPORTING NO PASSENGER, EVEN WITH AN ADULT PASSENGER SEATED. I HAVE PAID $100 FOR DIAGNOSTICS BY THE DEALERSHIP. THEY SAY THAT NONE OF THE AIR BAGS WILL DEPLOY IN CASE OF A COLLISION. THE DEALERSHIP SAYS THIS DEFECT IS NOT UNDER GM WARRANTY AND ESTIMATES THE REPAIR AT $1000. THIS CAR NEVER HAD ANY COLLISION. IT EVEN DOES NOT HAVE ANY DENT. DID YOU GET OTHER COMPLAINTS? IS THIS ACCEPTABLE?

NHTSA complaint #10341356 — an unverified report by a vehicle owner.

Boise, ID

EXTERIOR LIGHTING

MOSTLY I HAVE BEEN NOTICING THAT MANY OF THE NEWER CARS (AMERICAN MADE) NO LONGER ARE USING YELLOW TURN SIGNALS AT THE REAR OF THE CARS. WHY IS THIS?

NHTSA complaint #10255815 — an unverified report by a vehicle owner.