2006 Ford F-150 fuel system problems

FUEL/PROPULSION SYSTEM

MOTOR IS MISSING AND THE CODES ARE P0345, P0349 AND P0171

NHTSA complaint #11163346 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FORD F150 XLT 2006 SHOULD HAVE A MANDATORY SAFETY RECALL FOR THE FUEL CONTROL MODULE. THIS IS CLEARLY A DESIGN DEFECT AND A MAJOR SAFETY CONCERN. I WAS DRIVING DOWN VT116 (A HILLY, WINDING 2 LANE COUNTRY HIGHWAY WITH NO SHOULDER) IN THE RAIN AT ABOUT 40MPH WHEN MY TRUCK STARTED TO BUCK AND LOSE POWER. THERE WAS NO PLACE TO PULL OVER, SO I PUT MY HAZARDS ON AND TRIED TO LIMP IT TO A SAFE PLACE TO PULL OVER. THE ENGINE STALLED AND I LOST STEERING AND BRAKING POWER ON A CURVE. I APPLIED THE BRAKES MANUALLY AND WRESTLED THE STEERING WHEEL (WHICH NO LONGER HAD ANY POWER ASSIST). WITH MAJOR DIFFICULTY, I WAS ABLE TO BRING THE TRUCK TO A CONTROLLED STOP. I WAS THEN ABLE TO RESTART THE ENGINE, LIMPED ALONG AT 15MPH, BUCKING AND STALLING 3 MORE TIMES BEFORE GETTING TO A SAFE PLACE TO PULL OVER. THIS IS THE SECOND TIME I HAVE HAD MY FCM REPLACED (PRIOR WAS 1/5/2013) AND THE SECOND TIME I ALMOST CRASHED MY TRUCK BECAUSE OF THIS DEFECT. THE PREVIOUS TIME WAS JANUARY 2013 ON A MOUNTAIN ROAD IN WINTER ON SNOW. IF I WAS TOWING MY BOAT ON THE INTERSTATE AND LOST ALL POWER, I WOULD PROBABLY HAVE BEEN KILLED ALONG WITH ANYONE AROUND ME. WHY IS IT A DESIGN DEFECT? BECAUSE THIS ELECTRONIC COMPONENT IS INSTALLED IN A WEATHER-EXPOSED AREA ABOVE THE SPARE TIRE AND IS NOT CORROSION-PROOF. IN ANY RUST BELT STATE (OR A PLACE EXPOSED TO SALT), THE CASE WILL CORRODE, EXPOSING THE CIRCUIT BOARD TO WATER, CAUSING THE UNIT TO FAIL. WHY IS IT A SAFETY CONCERN? BECAUSE WHEN THE FCM FAILS, THE ENGINE WILL STALL, CAUSING A LOSS OF POWER TO THE STEERING AND BRAKING SYSTEMS. NHTSA SHOULD FORCE FORD TO DO A MANDATORY RECALL AND REDESIGN THIS POORLY DESIGNED PART. EVEN THE REPLACEMENT PARTS FAIL AFTER A FEW YEARS. CONSIDERING HOW MANY F150'S ARE ON THE ROAD AND HOW MANY OF THEM CARRY OR TOW HEAVY LOADS, I'D SAY THIS SHOULD BE A TOP PRIORITY FOR BOTH FORD AND NHTSA. RECALL!

NHTSA complaint #10993883 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FUEL PUMP CONTROL MODULE CORROSION CAUSING ENGINE TO STALL AND NOT RESTART WHILE DRIVING ON SECONDARY ROAD.

NHTSA complaint #10948553 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

FUEL PUMP CONTROL MODULE CORROSION CAUSING ENGINE TO STALL AND NOT RESTART WHILE DRIVING ON SECONDARY ROAD.

NHTSA complaint #10948553 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

SPARK PLUGS ON THE 5.3 LITER ENGINE WHEN REPLACED BREAK--IN RETURN THE BOOK SAID PULL ENGINE AND PULL HEADS TO REPLACE SPARK PLUGS. THE LAW SUIT FILLED FORD ADMITS TO BAD DECISION ON SPARK PLUGS AND WILL REIMBURSE SOME OF THE COST. THE COST IS VERY HIGH--THE BOOK AND FORD'S SHOP SAID THE ENGINE NEEDS TO BE PULLED TO PULL THE HEADS TO REPLACE THE SPARK PLUGS. THERE WAS NEVER ANY SOFTWARE UPDATES, AND NOW THE VEHICLE REQUIRES THEM. THE ERROR IN THE CLUSTER SOFTWARE RECALL WAS SUPPOSE TO BE REPAIRED AND I READ FROM THE EXPERTS ALL SOFTWARE SHOULD HAVE BEEN UPGRADED WITH THE CLUSTER ERROR. THERE ARE 42 P.M. FORD AND NHSTA KNEW OR KNOWS ABOUT ON MY VEHICLE AND NOTHING HAS BEEN DONE, I AM A 100% DAV AND MY VEHICLE HAS BEEN BROKEN DOWN. THE 2006 HARLEY DAVIDSON F-150 THAT COST SO MUCH WITH IT'S ON BOARD COMPUTER SYSTEM DOES NOT WORK. I HAVE READ MANY COMPLAINTS ABOUT THE F-150 ENGINE CUTTING OUT, I PULLED OUT TO PASS ON A TWO LANE ROAD AND ALMOST GOT KILLED WHEN MINE CUT OUT SO BAD. A TWO CYLINDER WOULD HAVE DONE BETTER THAN THAT V-8.

NHTSA complaint #10776527 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

WHILE IN PASSING LANE OF THREE LANE WEST BOUND ROUTE 3 ENGINE SHUT DOWN, HAD TO NEGOTIATE TWO LANES OF HIGHWAY TRAFFIC TO GET TO SHOULDER WHILE COASTING. VEHICLE TOWED TO REPAIR SHOP. FUEL PUMP CONTROL MODULE FAILURE. MODULE CORRODED, HOLES THRU BACK OF MODULE WHERE IT MOUNTS TO FRAME.

NHTSA complaint #10701239 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

2006 F-150 LOST ALL POWER FUNCTION WHILE TRAVELING DOWN THE INTERSTATE. I LOST POWER STEERING AND BRAKES. THE CAUSE IS A CORROSIVE FUEL PUMP CONTROL MODULE. AFTER TAKING WITH MY LOCAL FORD DEALER I WAS MADE AWARE THAT THIS IS MAJOR SAFETY ISSUE AND ONE THAT FMC REFUSES TO RECOGNIZE. THIS INCIDENT COULD HAVE RESULTED IN A MAJOR ACCIDENT. I WAS LUCKY ENOUGH TO BE ABLE TO SIGNAL TO THE CARS AROUND ME THAT I WAS HAVING TROUBLE - HOWEVER I WAS STILL ALMOST REAR ENDED TWICE BEFORE BEING ABLE TO PULL OFF TO THE SIDE OF THE ROAD.

NHTSA complaint #10693652 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

THE ENGINE BUCKS,MISSES AND DOESN'T COME UP TO SPEED. THERE IS NO ADVANCED WARNING AS WHEN THIS WILL HAPPEN, THUS MAKING PULLING OUT INTO TRAFFIC A HAZARD! THE GARAGE WHERE I HAD THE PROBLEM FIXED WAS SURPRISED TO HEAR MY DESCRIPTION OF MY TROUBLE. THEY HAD A F150 IN THE WEEK BEFORE WITH THE SAME ISSUE!! THIS GENTLEMAN'S TRUCK ACTUALLY SHUT OFF IN TRAFFIC,SO I CONSIDER MYSELF LUCKY!

NHTSA complaint #10683601 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT 60 MPH, THE VEHICLE STALLED. THE VEHICLE RESTARTED BUT THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN DIAGNOSED THAT THE FUEL PUMP CONTROL MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 87,000. THE VIN WAS UNAVAILABLE.

NHTSA complaint #10663810 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

VEHICLE SUDDENLY STALLED WHILE DRIVING. WAS ABLE TO COAST TO A STOP AND PULLED OVER, BUT WAS STUCK IN A BUSY INTERSECTION FOR 15-20 MINUTES BEFORE THE TRUCK WOULD RESTART. WAS ABLE TO MAKE IT TO A PARKING LOT BEFORE IT STALLED AGAIN. TOWED TO A DEALERSHIP WAS INFORMED IT WAS A CORRODED FUEL CONTROL MODULE. DOING A LITTLE RESEARCH CONFIRMED THIS IS A VERY COMMON PROBLEM AND SHOULD BE ADDRESSED AS A POTENTIALLY DANGEROUS SITUATION COULD EASILY OCCUR.

NHTSA complaint #10663594 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

PART #4L3Z 9D370 A (CONTROL UNIT) THIS IS THE FUEL PUMP DRIVER MODULE ON A 2006 FORD F150 THAT FAILED BECAUSE THE SHELL THAT HOLDS THE MICRO CHIPS RUSTED OUT. THIS SHOULD BE NOTED TO FORD MOTOR COMPANY BECAUSE IS A COMMON PROBLEM IN COLD WEATHER STATES. P.S. REPAIR COST AT FORD DEALERSHIP $458.78.

NHTSA complaint #10644239 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

TRUCK STUTTERED & STALLED, WOULD NOT RESTART. TOWED FORD TO DEALER. FAILURE CAUSED BY CORRODED, CRACKED FUEL PUMP MODULE. THE MODULE BODY IS MADE OF AN ALLOY METAL MATERIAL, AND THE MODULE IS BOLTED DIRECTLY TO THE STEEL FRAME NEAR THE GAS TANK, MOISTURE AND DIS-SIMILAR METALS (ELECTROLYSIS) CAUSED RAPID DETERIORATION OF MODULE BODY. THIS POOR DESIGN CAUSES THE VEHICLE TO SHUT DOWN AT ANY SPEED/SITUATION, LOSS OF POWER STEERING & BRAKES WOULD OCCUR. RESULT COULD BE DEATH OF OCCUPANTS OR THOSE PERSONS AROUND TRUCK WHEN ENGINE SHUT DOWN OCCURS

NHTSA complaint #10617765 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

UPON ATTEMPTING TO START MY 2006 FORD F150 SUPER CREW CAB VEHICLE (5.4L), THE ENGINE WILL ATTEMPT TO CRANK OVER BUT WILL NOT TURN ON. UPON FURTHER DIAGNOSIS, IT WAS DETERMINED THAT THE FUEL PUMP MODULE IS NOT WORKING. IT BECAME COMPLETELY RUSTY AND EXHIBITS HOLES THROUGHOUT THE SURFACE OF THE MODULE. THIS APPEARS TO BE AN EXTREMELY COMMON PROBLEM THAT FORD IS VERY WELL AWARE OF AND HAS NOT ADDRESSED THE PROBLEM. I THINK A CIVIL CLASS ACTION LAWSUIT SHOULD HELP THEM WITH THEM MAKE THE RIGHT DECISION TO REPAIR THE MODULE AT NO COST TO THE CONSUMER. THIS IS AN EXTREMELY FRUSTRATING ISSUE THAT FORD HAS KNOWN ABOUT FOR SEVERAL YEARS. UPON SPEAKING WITH FORD DIRECTLY, I WAS ADVISED THAT THEIR HAS BEEN RECALLS FOR THAT EXACT PART BUT NOT FOR THE 2006 FORD F150. COMPLETELY UNACCEPTABLE AND INEXCUSABLE. THIS WILL BE MY LAST FORD PURCHASE. I'VE BEEN A FORD MAN ALL MY LIFE. NOT ANYMORE....

NHTSA complaint #10610729 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

I WAS TRAVELING AT APPROXIMATELY 55MPH WHEN THE VEHICLE STARTED TO SPUTTER, AND AS I BEGAN TO SLOW DOWN AND TRIED TO PULL OVER TO THE SIDE OF THE ROAD BEFORE THE TRUCK QUIT ON ME. I TRIED TO START IT BACK UP IN ORDER TO GET OFF THE MAIN ROAD BUT THE VEHICLE DIDN'T START. I ENDED UP HAVING THE VEHICLE TOWED TO THE LOCAL SHOP AND AFTER A DIAGNOSIS THAT COST $124.95 THEY FOUND OUT THAT THE FUEL PUMP DRIVER MODULE WHEN BAD. THE FUEL PUMP DRIVER MODULE COST $234.44. SO ALL TOGETHER WITH PARTS, LABOR AND TAX IT COST ME $496.88 WITHOUT INCLUDING THE COST TO HAVE THE VEHICLE TOWED. THE FUEL PUMP DRIVER MODULE IS BOLTED DIRECTLY TO THE FRAME CROSS MEMBER, AND WITH MINNESOTA WINTERS SNOW AND ROAD SALT GET TRAPPED BETWEEN THE TWO PARTS. THE PART WILL EVENTUALLY RUST, CRACK, AND THEN THE FUEL PUMP DRIVER MODULE GOES BAD. IT WAS NICE TO SEE THAT THE REPLACEMENT PART HAS A PLASTIC HOUSING WITH A COUPLE SPACERS TO MOVE IT AWAY FROM THE CROSS MEMBER TO POSSIBLY ELIMINATE THIS PROBLEM. FORD HAD TO KNOW ABOUT A PROBLEM WITH THIS COMPONENT OTHERWISE THEY WOULDN'T HAVE CHANGED THE DESIGN RIGHT?

NHTSA complaint #10610231 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT THE FUEL ODOR WAS PRESENT INSIDE THE CABIN OF THE VEHICLE. THE FAILURE WAS NOT DIAGNOSED NOR WAS THE VEHICLE REPAIRED. THE MANUFACTURER WAS NOTIFIED REGARDING THE DEFECT. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 84,000.

NHTSA complaint #10593731 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

VEHICLE ENGINE SUDDENLY SHUT DOWN. THE PROBLEM WAS THE FUEL CONTROL MODULE, FORD PART # 9D370, ALUMINUM CASING CORRODED THROUGH EXPOSING THE INTERNAL CIRCUIT BOARDS. THIS IS A COMMON OCCURRENCE FOR THE 2004 THROUGH 2006 F150 AND CAN CAUSE A VERY DANGEROUS SITUATION IF IT SHUTS DOWN WHILE IN TRAFFIC AT HIGHWAY SPEEDS.

NHTSA complaint #10574139 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE INSIDE OF THE VEHICLE, SHE WOULD SMELL GASOLINE FUEL. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE FUEL INJECTOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 89,000.

NHTSA complaint #10566802 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

WENT TO START TRUCK AND ENGINE WOULD CRANK BUT WOULD NOT FIRE. I TRIED THE STARTING FLUID TEST TO SEE IF IT WAS AN IGNITION PROBLEM OR FUEL PROBLEM. GAVE A LITTLE SHOT OF STARTING FLUID INTO THE INTAKE AND THEN TRIED TO START. MOTOR ACTED LIKE IT WAS GOING TO START BUT NEVER STARTED BEINGS I DIDN'T GIVE IT ENOUGH STARTING FLUID TO START BECAUSE I'M NOT A FAN OF USING IT. WITH THAT I ELIMINATED THE IGNITION HAD TO BE FUEL. I GOT ON THE INTERNET AND SEARCHED NO START PROBLEM FOR 2006 F-150 AND FOUND A YOU TUBE VIDEO OF THE FUEL PUMP CONTROL MODULE RUSTING OUT. WENT OUT AND DROPPED SPARE TIRE AND TOOK THE CONTROL MODULE OFF THE CROSS MEMBER AND NOTICED THE HOLE CORRODED THROUGH THE HOUSING JUST LIKE THE VIDEO. I GOT THE UPGRADED PART FROM A FORD DEALER FOR $163 AND INSTALLED. RUNS FINE NOW. MY BIGGEST COMPLAINT IS FORD KNOWS THERE'S A PROBLEM SINCE THE HAVE CAME OUT WITH AN UPGRADED CONTROL MODULE SO WHY ISN'T THIS A RECALL? I LIVE IN A STATE THAT TEMPERATURES IN THE WINTER MONTHS CAN BE BELOW 0 DEGREES FAHRENHEIT AND DRIVE AN HOUR ONE WAY TO WORK, THIS COULD HAVE HAPPENED WHEN I WAS ON THE ROAD IN EXTREME COLD, COULD OF HAD MY TWO CHILDREN WITH ME BROKE DOWN ON THE SIDE OF THE ROAD AND COLD OUT. LUCKILY IT HAPPENED AT HOME BUT STILL IT WAS 4 DEGREES OUT AND LAYING UNDER MY TRUCK TAKING THE MODULE OFF WAS NOT VERY PLEASANT. THINK THIS IS SOMETHING THAT FORD NEEDS TO DO SOMETHING ABOUT.

NHTSA complaint #10561160 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

WHEN DRIVING HOME, CHECK ENGINE LIGHT STARTED FLASHING, IMMEDIATELY STOPPED AND HAD VEHICLE TOWED TO A WELL REPUTABLE SHOP FOR DIAGNOSIS AND REPAIR. WAS DIAGNOSED WITH TWO FUEL INJECTORS FAILING AND NEEDING REPLACED ALONG WITH ALL SPARK PLUGS NEEDED REPLACED. 6 OF THE 8 PLUGS SNAPPED IN HALF AND NEEDED TO BE BURROWED OUT ON TOP OF IT COSTING $90 PER PLUG DRILLING OUT. TOTAL FOR REPAIRS CAME TO $2300. BUT AFTER REPAIRS WERE COMPLETED I STILL DO NOT HAVE A RUNNING VEHICLE. THE ENGINE STARTS BUT OIL PRESSURE DROPS AFTER 5 MINS OF RUNNING. I WOULD LOVE TO FIND A SOLUTION TO THIS, IF THIS IS COMMON OR NOT. AND IF SO, WHY IS IT NOT RECALLED?

NHTSA complaint #10559991 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

MY 2006 FORD F150 FX4 HAS STALLED ON THE HIGHWAY AT TWO DIFFERENT TIMES IN THE LAST 9,000 MILES. I AM DRIVING AT NORMAL SPEEDS, WITH NORMAL WEATHER CONDITIONS, HALF TANK OF GAS, AND I WAS COASTING AS HIGHWAY SPEEDS SLOWED - AS I WENT TO HIT THE ACCELERATOR TO SPEED UP, I LOST THE ABILITY TO ACCELERATE. FIRST THE WRENCH DASH LIGHT CAME ON, THEN I NOTICED STEERING WAS SLIGHTLY DIFFICULT AND THEN THE BATTERY AND TRANSMISSION LIGHT CAME ON. I GOT THE VEHICLE TO THE SIDE OF THE ROAD, BUT I DID NOT LOSE HEADLIGHTS, RADIO, HEAT, OR POWER. I TURNED THE TRUCK OFF AND WAITED 2 MINUTES, THEN IT STARTED BACK UP - A LITTLE DIFFICULT ON THE STARTER, BUT IT WORKED. I HAVE READ NUMEROUS CHAT FORUMS ONLINE WITH USERS HAVING THIS SAME ISSUE WITH 2006 V8'S IN THE F150. WHAT IS FORD DOING ABOUT THIS? MY VEHICLE HAS BEEN METICULOUSLY MAINTAINED AND CARED FOR. FROM WHAT I READ THIS IS A FUEL PUMP CONTROL PANEL ISSUE WITH CORROSION OF DISSIMILAR METALS - WHERE IS THE RECALL?

NHTSA complaint #10549836 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

THE VEHICLE WAS BEING DRIVEN AT 35 MPH AND SIMPLY STOPPED RUNNING. VEHICLE COULD NOT BE RE-STARTED. TOWED TO REPAIR SHOP. THE MECHANIC TESTED THE FUEL SYSTEM AND DETERMINED THE FUEL PUMP HAD BURNED OUT. THE FUEL PUMP WAS REPLACED AT A COST OF $552.05. ONE DAY AFTER REPAIRS WERE COMPLETED THE CHECK ENGINE WARNING LIGHT WAS ACTIVATED AND THE CODE REVEALED A FUEL SYSTEM ISSUE. THE VEHICLE WAS IMMEDIATELY TAKEN BACK TO THE SAME REPAIR SHOP. THE FUEL PRESSURE WAS OPERATING AT 90 PSI. AFTER SEVERAL UNSUCCESSFUL VISITS, IT WAS EVENTUALLY DETERMINED THAT THE FUEL PUMP CONTROL MODULE WAS SEVERELY CORRODED AND MALFUNCTIONING. THE "POT" METAL HAS BEEN COMPLETELY CORRODED AND THERE IS AN APPROXIMATE 1 INCH DIAMETER HOLE LEADING DIRECTLY TO THE ELECTRIC PANEL. THE CONTROL MODULE WAS REPLACED FOR AN ADDITIONAL $399.89. THE DESIGN OF THIS MODULE USING "POT" METAL AND SIMPLY BOLTING TO THE STEEL AXLE IS RIDICULOUS. THIS ITEM SHOULD BE AN IMMEDIATE RECALL WITHIN THE "SALT BELT" AREAS OF NORTH AMERICA. I HAVE DOCUMENTED RECEIPTS FROM THE REPAIR SHOP AND HAVE KEPT THE ORIGINAL FUEL MODULE AS WELL. FORD MOTOR COMPANY SHOULD RECOGNIZE THIS ISSUE AS AN OBVIOUS RE-CALL ITEM AND BE HELD RESPONSIBLE FOR ASSOCIATED REPAIR BILLS.

NHTSA complaint #10519483 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

DRIVING EAST ON I90 (ABOUT 20 MILES WEST OF STEWARTVILLE, MN) DURING FREAK MAY BLIZZARD. DUE TO ROAD CONDITIONS, COULD ONLY DRIVE BETWEEN 15-40 MPH. SUDDENLY THE ENGINE STOPPED RUNNING. I WAS ABLE TO START IT UP AGAIN AND DRIVE ABOUT 3 MINUTES AND THEN IT WOULD DIE AGAIN. THERE WAS NO PLACE TO PULL OVER, AS THE SHOULDERS OF THE ROAD WERE NOT CLEARED AND THERE WAS 12" OF WET HEAVY SNOW. MY TRUCK IS NOT 4WD SO WE WOULD HAVE GOTTEN STUCK. WE HAD TO DRIVE WITH THE HAZARDS ON, BUT IT WAS LOW VISIBILITY AND WE COULD EASILY HAVE BEEN HIT FROM BEHIND. WE COULD NOT GET OFF ON THE EXIT RAMP BECAUSE A SEMI TRUCK JACKNIFED AND THE EXIT WAS CLOSED. WE HAD TO CONTINUE THIS HAZARDOUS JOURNEY TO THE NEXT EXIT, WHICH WAS ABOUT 12 MILES AWAY, TO STEWARTVILLE, MN. WE FOUND A AUTO REPAIR SHOP AND DESCRIBED THE PROBLEM. THE MECHANIC SUSPECTED IMMEDIATELY THAT IT WAS THE FUEL PUMP CONTROL MODULE. HE SAID THAT HE HAS BEEN INSTALLING A LOT OF THESE LATELY ON F150S, ESPECIALLY 2006'S. HE SAID HE FELT THERE SHOULD BE A RECALL, AS IT IS WELL-KNOWN AMONG MECHANICS THAT THESE ARE FAILING AT AN ALARMING RATE. THE PROBLEM IS THAT THE MODULE IS LOCATED TIGHT AGAINST THE FRAME, NEXT TO THE SPARE TIRE, AND THE METAL OF THE MODULE (ALUMINUM) REACTS ADVERSELY WITH THE STEEL METAL OF THE FRAME, CAUSING OXIDATION BETWEEN THE TWO. THIS CAUSES THE MODULE TO BREAK AND FAIL, THUS SHORTING OUT THE CIRCUIT BOARD. FORD KNOWS THAT THIS IS A PROBLEM, AS THE REPLACEMENT PARTS HAVE SPACER PLATES TO KEEP THE MODULE & FRAME SEPARATED. FORD SHOULD ISSUE A RECALL ON THIS PART BEFORE SOMEONE GETS KILLED. WE COULD EASILY HAVE BEEN KILLED, AS WE COULD NOT PULL OFF THE INTERSTATE. THE PART IS RELATIVELY INEXPENSIVE (WE PAID $189 FOR THE PART). WE SHOULD HAVE BEEN NOTIFIED OF THIS ISSUE.

NHTSA complaint #10510498 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE REVERSING AT 3 MPH, THE VEHICLE STALLED AND WOULD NOT RESTART. AN INDEPENDENT MECHANIC DIAGNOSED THE VEHICLE AS HAVING A FAULTY FUEL PUMP AND/OR FAULTY FUEL DRIVER MODULE. THE MANUFACTURER WAS NOTIFIED BUT OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 103,000.

NHTSA complaint #10509540 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I WAS WARMING THE VEHICLE TO GO TO WORK, MY TRUCK JUST SUDDENLY STALLED, HAD TO GET A TOW TO THE NEAREST FORD DEALER, THE MECHANIC SAID THE FUEL PUMP MODULE UNIT WENT OUT, THE PART IS ON BACK ORDER OR EMERGENCY ORDER, I HAVE NO VEHICLE TO GET TO WORK, I NEED MY VEHICLE, THIS PART SHOULD BE ON RECALL FOR FORD F150.

NHTSA complaint #10508696 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE TRAVELING 44 MPH, THE VEHICLE SHOOK VIOLENTLY THEN STALLED. THE VEHICLE WAS RESTARTED AND THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TOWED TO A DEALER WHERE IT CONFIRMED THAT THE FUEL PUMP HAD FAILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 111,600. THE VIN WAS UNAVAILABLE.

NHTSA complaint #10508729 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I RECENTLY PURCHASED THIS VEHICLE USED BUT THE BODY WAS IN GREAT CONDITION AND IT RAN GOOD ON THE TEST DRIVE. AFTER THREE DAYS I NOTICED A FUEL SMELL IN THE CAB AND WHEN OVERTAKING A VEHICLE IT STARTED MISS FIRE. FORTUNATELY THE DEALER I BOUGHT IT FROM HAD ME TAKE IT TO THE MECHANIC HERE IN TOWN WHO SAID THAT IT WAS THE NUMBER FIVE IGNITION COIL WHICH HE REPLACED. THE NEXT DAY THE PROBLEM CONTINUED SO I TOOK IT BACK AND IT WAS THE SPARK PLUGS WHICH HE REPLACED (400.00) BUT IT RAN WELL. I DROVE IT TO PA. AND BACK WITH NO PROBLEM BUT YESTERDAY THE SAME PROBLEM HAPPENED AND NOW IT IS COIL NUMBER 2 (73.00). THE MECHANIC WHO HAS BEEN IN BUSINESS FOR 28 YEARS IN OUR FARM TOWN IN WHICH HE SERVICES NUMEROUS FORD TRUCKS SAID THAT THIS IS A SERIOUS PROBLEM WITH FORDS FROM THE COILS TO THE ILL DESIGNED SPARK PLUGS. NOW THAT I HAVE READ THE NUMEROUS COMPLAINTS WHICH ARE SYNONYMOUS WITH MY PROBLEM INCLUDING THE FUEL SMELL MAKES ME WONDER IF THE NHTSA IS ON THE TAKE FROM FORD TO OVERLOOK CERTAIN PROBLEMS. I THINK THAT I WILL USE SOME OF MY WELL CONNECTED FRIENDS IN CONGRESS TO LOOK INTO THIS IF I DO NOT GET A SATISFACTORY ANSWER TO THIS ISSUE.

NHTSA complaint #10504067 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FUEL PUMP MODULE, ENOUGH SAID FORD. TIME TO MAKE A RECALL. NO RECALL BUT THERE'S AN UPDATE TO MOUNT IT ON STUDS...THINK THERE'S AN ISSUE?

NHTSA complaint #10504090 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

2006 FORD F-150 HARLEY DAVIDSON HAS COIL MISFIRE PROBLEM. ALL EIGHT COILS HAVE BEEN REPLACED IN THE LAST 24 MONTHS AND THREE HAVE BEEN REPLACED TWICE. CAT CONVERTER HAS BEEN REPLACED TWICE IN THE SAME TIME PERIOD. ALL PLUGS HAVE BEEN REPLACED. THE CAR CONTINUES TO MISFIRE. AS A RESULT, THE VEHICLE HAS AN EXTREMELY STRONG ODOR OF FUEL RESONATING. THE DEALER STATES THAT THEY CANNOT DO ANYTHING TO FIND THE ROOT OF THE PROBLEM. THIS VEHICLE IS DEALER SERVICED.

NHTSA complaint #10503641 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TRUCK KEEPS SHUTTING OFF. IF YOU WAIT 45 MINUTES TO RESTART IT WILL START AND IDLE FOR ABOUT 15 SECONDS AND SLOWLY DIE. OR YOU CAN DRIVE A SHORT DISTANCE AND IT WILL DIE. REPAIR IS FOR THE FUEL PUMP CONTROL MODULE. BECAUSE OF WHERE IT IS MOUNTED ON THE TRUCK IT CORRODES VERY FAST ESPECIALLY IN SNOW STATES DUE TO THE SALT ON ROADWAYS. FORD CAN YOU PLEASE DO A RECALL OF THIS PART AND REIMBURSE US FOR THE COST!

NHTSA complaint #10494978 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

2006 F-150 FUEL CONTROL MODULE SHOULD BE A MANDATORY SAFETY RECALL FOR FORD. THE 2006 F-150 HAS A POORLY DESIGNED FUEL MODULE THAT ABSOLUTELY WILL FAIL OVER TIME IN RUST BELT STATES, PRODUCING A LOSS OF POWER, INABILITY TO START OR A COMPLETE ENGINE STALL / LOSS OF CONTROL AT ANY SPEED, INCLUDING HIGHWAY SPEEDS. MY COMPLAINT STARTS AFTER THE FIRST SNOWSTORM THIS YEAR. THE TRUCK WAS SLUGGISH TO ACCELERATE ON THE HIGHWAY AND IT SEEMED TO NEED MORE GAS PEDAL JUST TO MAINTAIN SPEED. A FEW DAYS LATER I DROVE UP HEAVILY SALTED ROADS TO A SKI AREA. AT THE END OF THE DAY, THE TRUCK WOULD NOT START WITHOUT THE GAS PEDAL BEING FULLY DEPRESSED. (FIRST TIME I HAVE EVER HAD TO USE THE GAS PEDAL TO START IT.) I GOT IT RUNNING FOR ABOUT 2 MINUTES, THEN IT STALLED OUT WHILE STILL IN PARK. IT TOOK SEVERAL TRIES TO RESTART IT. I FINALLY GOT IT GOING AGAIN AND IT PERFORMED OK ON THE 60 MILE HOME TRIP, SOME OF THAT AT INTERSTATE SPEEDS. THE NEXT DAY THE TRUCK WOULD NOT START AT ALL. IT WOULD CRANK, BUT NOT TURN OVER. THE SHOP I TOOK IT TO DID THE DIAGNOSIS AND IT TURNED OUT THAT IT WAS NOT BAD GAS OR A CLOGGED FUEL LINE. IT WAS A FAULTY FUEL CONTROL MODULE LOCATED ABOVE THE SPARE TIRE. THIS MODULE IS FLAWED NOT ONLY IN DESIGN BUT IN PLACEMENT AS WELL. IT IS NOT WEATHERPROOF AND NOT EVEN THE RIGHT TYPE OF METAL TO BE EXPOSED TO SALT, SAND AND WATER. IT HAS DISSIMILAR METAL FROM THE TRUSS IT MOUNTS TO, DISINTEGRATED OVER TIME AND I ALSO QUESTION FORD'S SUPPOSED FIX TO THE PROBLEM (SPACERS). HTTP://WWW.YOUTUBE.COM/WATCH?V=_2E9KMF1_KG IT SHOULD BE COMPLETELY REDESIGNED WITH YEARS OF RUST BELT ELEMENT EXPOSURE IN MIND. YOU DON'T WANT TO HAVE AN ENGINE STALL - EVER. (I WOULD HAVE PUT IT INSIDE THE CAB OR UNDER THE HOOD). WHY IS THIS NOT MORE IMPORTANT THAN A FLAWED HEADLAMP?

NHTSA complaint #10491008 — an unverified report by a vehicle owner.