FaultScore

FaultScore report

1997 Ford F-250 SD problems

Owners have filed 52 complaints about the 1997 Ford F-250 SD with NHTSA between 2000 and 2015. The largest single group is the engine & cooling. Across this model's run it ranks 21 of 31 worst.

B

FaultScore 36/100

Higher is worse. Measured against the other years of the Ford F-250 SD.

How this is worked out

The numbers

52

Complaints

1

Crashes reported

8

Fires reported

1

Injuries reported

88,350 mi

Median mileage at failure

Half of reported failures happened before this

5%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 8 vs 50 Severity 99 vs 50 Early failure 9 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 8
Against the median year of the Ford F-250 SD. 50 means typical for this model; 100 means roughly double.
Severity — 99
19.2% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 9
5% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 1997 compares with every other Ford F-250 SD

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1997 Ford F-250 SD

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 13 25.0%

0 crashes, 1 fires · median 83,500 mi

Transmission & Drivetrain 9 17.3%

0 crashes, 1 fires · median 62,268 mi

Acceleration & Cruise Control 7 13.5%

0 crashes, 5 fires · median 150,000 mi

Electrical System 6 11.5%

0 crashes, 1 fires · median 88,700 mi

Steering 4 7.7%

Median failure at 150,000 miles

Tires 3 5.8%
Fuel & Propulsion 3 5.8%

Median failure at 72,561 miles

Brakes 3 5.8%

Median failure at 55,018 miles

Other & Unspecified 1 1.9%

Median failure at 40,036 miles

Wheels 1 1.9%
Suspension 1 1.9%
Airbags 1 1.9%

1 crashes, 0 fires · median 130,000 mi

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Cruise Control 5 22.7%
Automatic Transmission 4 18.2%
Sidewall 3 13.6%
Manifold/Header/Muffler/Tail Pipe 3 13.6%
Diesel 2 9.1%
Shaft Sector 2 9.1%
Hoses, Lines/Piping, AND Fittings 2 9.1%
Crankcase (Pcv) 1 4.5%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

25,000 – 49,999 miles 10 26.3%
50,000 – 74,999 miles 6 15.8%
75,000 – 99,999 miles 7 18.4%
100,000 – 149,999 miles 5 13.2%
150,000+ miles 10 26.3%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

May 2000 peak 7 Mar 2015

NHTSA investigations into the 1997 Ford F-250 SD

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA06012 Opened 22 Jun 2006 Closed 7 Dec 2007 ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ENGINE STALLING

IN A DECEMBER 3, 2007 LETTER, FORD ADVISED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL TO REPLACE THE CAM POSITION SENSOR (CPS) IN APPROXIMATELY 1.2 MILLION SUBJECT VEHICLES TO ADDRESS REPORTS OF ENGINE STALLING.A NEW DESIGN CPS WITH IMPROVED PERFORMANCE AND DURABILITY WILL BE INSTALLED AS A REMEDY.OWNER NOTIFICATIONS WILL BEGIN IN DECEMBER 2007. THE SUBJECT VEHICLES ARE DURABLE, FULL-SIZED, MEDIUM DUTY TRUCKS COMMONLY USED FOR COMMERCIAL PURPOSES, RESCUE/EMERGENCY RESPONSE, AND COMMERCIAL OR RECREATIONAL TOWING.CPS FAILURE IS COMPARABLE TO UNEXPECTEDLY TURNING THE KEY OFF SINCE THE SIGNAL IT P...

DP05005 Opened 22 Sep 2005 Closed 4 Jan 2006 ENGINE AND ENGINE COOLING:ENGINE

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN A...

EA05005 Opened 22 Mar 2005 Closed 2 Aug 2006 ELECTRICAL SYSTEM

ENGINE COMPARTMENT FIRES

EA05-005 IS CLOSED WITH FORD?S ACTIONS IN RECALLS 05V-017, 05V-388, AND 06V-286, RECALLING APPROXIMATELY 6.7 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).THE BRAKE SYSTEMS IN THESE RECALLED VEHICLES GENERATE A VACUUM THAT CAN POTENTIALLY CAUSE THE SCDS TO FAIL AND, IN CERTAIN SWITCH INSTALLATION ORIENTATIONS, CATCH FIRE.FORD IS ALSO INCLUDING THE ENTIRE POPULATION OF 1998 EXPLORERS.FORD HAS INFORMED ODI THAT TESTING TO DETERMINE THE CAUSE OF FAILURES IN THE 1998 EXPLORERS WILL CONTINUE AFTER THIS INVESTIGATION IS CLOSED.ODI BELIEVES THAT THE VEHIC...

Recalls on the 1997 Ford F-250 SD

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

09V399000

VEHICLE SPEED CONTROL

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Risk: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

07V553000

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.

Risk: IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 256,000 miles Gates, NC Fire

VEHICLE SPEED CONTROL

THE FAILURE WAS THE CRUISE CONTROL STARTED A FIRE IN MY 1997 FORD F250 WHILE MY WIFE ,OUR 16 MONTH OLD AND MYSELF WERE SLEEPING. LUCKILY WE GOT OUT BUT EVERYTHING WE HAD IS A TOTAL LOSE.

NHTSA complaint #10312330 — an unverified report by a vehicle owner.

at 110,000 miles Grafton Mass, MA Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

TL*THE CONTACT OWNS A 1997 FORD F-250 SD. THE CONTACT STATED THAT THE CRUISE CONTROL MODULE CAUGHT FIRE IN THE BEGINNING OF 2008. THE FIRE AND POLICE DEPARTMENTS EXTINGUISHED THE FIRE AND FILED A REPORT. THE VEHICLE WAS DESTROYED. THE CONTACT STATED THAT HE NEVER RECEIVED A RECALL NOTICE FROM FORD, ALTHOUGH FORD STATED THAT ONE WAS SENT. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 110,000.

NHTSA complaint #10218510 — an unverified report by a vehicle owner.

at 130,000 miles Payson, AZ Crash 1 injured

AIR BAGS:FRONTAL

TRYING TO FIND OUT IF A 1997 F 250 4X4 WAS STANDARD ISSUE WITH DRIVERSIDE AIRBAG?

NHTSA complaint #10208951 — an unverified report by a vehicle owner.

at 179,885 miles Rock Hill, SC Fire

VEHICLE SPEED CONTROL

WENT TO START MY TRUCK ONE MORNING AND SMOKE CAME OUT FROM UNDERNEATH THE HOOD. THE CRUISE CONTROL SWITCH ON TOP OF THE BRAKE MASTER CYLINDER BURNED. I TURNED OFF THE IGNITION, OPENED THE HOOD AND PULLED THE WIRE FROM THE SWITCH. TRUCK IS 1997 FORD F250. I AM THE ORIGINAL OWNER OF THE TRUCK. I TOOK THE TRUCK TO CLINTON FORD IN ROCK HILL, SC AND THEY PUT A CRUISE CONTROL SWITCH IN AT A COST OF $292.09. NOW I SEE THAT THERE WAS A RECALL 05S28 THAT APPLIES TO THE TRUCK THAT I NEVER RECEIVED NOTICE FOR. MY COMPLAINT IS THAT FORD DID NOT NOTIFY ME OD THIS SAFETY RECALL. THEN WHEN THE RECALL REPAIR WAS PERFORMED, I WAS BILLED FOR THE REPAIR.

NHTSA complaint #10192214 — an unverified report by a vehicle owner.

at 130,000 miles Champion, MI Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

ON MARCH 2ND,2007 MY F250 DIESEL PICKUP, THAT WAS IDLING IN THE DRIVEWAY CAUGHT ON FIRE. THE FIRE STARTED ON THE DRIVER'S SIDE OF THE VEHICLE AND IT MELTED THE BRAKE FLUID RESERVOIR AND BURNT UP THE AREA SURROUNDING IT. MY 11 YEAR OLD SON NOTICED THE BLAZE AND SHUT OFF THE TRUCK AND POPPED THE HOOD AND TRIED TO SHOVEL SNOW TO PUT OUT THE FIRE. I QUICKLY OPENED THE HOOD AND PUT THE FIRE OUT WITH THE SURROUNDING SNOW. I CONTACTED FORD ABOUT A RECALL THAT THEY HAVE ON THE GASOLINE PICKUPS AND THEY TOLD ME THERE WERE NO RECALLS ON MY VEHICLE. I TALKED TO A LOCAL FORD MECHANIC THAT SAID IT SOUNDED LIKE THE CRUISE CONTROL IS WHAT STARTED THE FIRE. HE THEN GAVE ME THE PHONE NUMBER FOR CUSTOMER SERVICE AND THEY SENT ME A LETTER THAT STATED THERE WAS NOTHING THEY COULD DO. I AM NOT SURE WHAT MY NEXT STEP SHOULD BE, BUT I AM OUT A TRUCK AND I WOULD HATE TO SEE ANY ONE GETTING HURT BECAUSE OF AN OVERSIGHT BY THE FORD MOTOR COMPANY.

NHTSA complaint #10185054 — an unverified report by a vehicle owner.

at 150,000 miles Berkeley Heights, NJ Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

TRUCK WAS PARKED ON STREET FOR APPROXIMATELY 2 HOURS. NOTICED AN ORANGE GLOW THROUGH THE TREES. RAN OUT AND DISCOVERED MY TRUCK TOTALLY ENGULFED IN FLAMES. POLICE AND FIRE COMPANY ARRIVED ON SCENE. FIRE WAS EXTINGUISHED. INSURANCE HAS TOTALED THE TRUCK.

NHTSA complaint #10135709 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 88,000 miles Brookeville, MD

FUEL/PROPULSION SYSTEM

WAS DRIVING MY 1997 F-250 FROM HOME TO THE DUMP WHEN THE STRAP ON MY FRONT FUEL TANK BROKE/RUPTURED AND THE TANK FELL TO THE GROUND, STILL ATTACHED BY FUEL LINES TO THE TRUCK. A PASSING MOTORIST BROUGHT IT TO MY ATTENTION. I HAVE OWNED THE TRUCK SINCE 2010 AND IT HAS BEEN OPERATED IN MD DURING THIS TIME FRAME AND HAD BEEN OPERATED IN MD BY THE PREVIOUS OWNER. THOUGH FORD HAS A RECALL ON 1997-99 FORD F-250 FOR THIS VERY SPECIFIC PROBLEM MY TRUCK IS SPECIFICALLY NOT INCLUDED IN THAT RECALL.

NHTSA complaint #10693561 — an unverified report by a vehicle owner.

at 89,000 miles Pinebluff, AR

ENGINE AND ENGINE COOLING

TL* THE CONTACT OWNS A 1997 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT HEARD A NOISE COMING FROM THE ENGINE AREA. SUDDENLY, THE VEHICLE BEGAN TO VIBRATE AND HESITATE IN A JERKING MOTION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT ONE OF THE ENGINES SPARK PLUGS DISLODGED. A SPARK PLUG KIT WAS INSTALLED AND THE FAILURE CONTINUED TO OCCUR AFTER THE REPAIR. THE VEHICLE WAS TAKEN BACK TO THE INDEPENDENT MECHANIC, WHO STATED THAT THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 89,000.

NHTSA complaint #10417655 — an unverified report by a vehicle owner.

at 57,123 miles West Henrietta, NY

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

TL* THE CONTACT OWNS A 1997 FORD F250 HD. THE CONTACT STATED THAT HE HAD TO REPLACE THE STRAPS THAT HELD THE FUEL TANK TO THE FRAME DUE TO SEVERE RUST AND CORROSION. THE MANUFACTURER WAS NOT BEEN CONTACTED. THE CURRENT AND FAILURE MILEAGE WAS APPROXIMATELY 57,123. UPDATED 02/23/11 *BF UPDATED 04/29/11

NHTSA complaint #10356619 — an unverified report by a vehicle owner.

at 250,000 miles Rome, GA

POWER TRAIN:AUTOMATIC TRANSMISSION

THERE'S A RECALL ON MY 1997 F250 7.3 DIESEL. THE RECALL IS FOR THE AUTOMATIC TRANSMISSION GEAR SELECTOR. I TOOK IT TO FORD TO HAVE IT FIXED CAUSE I WAS EXPERIENCING THE PROBLEM AND HE TOLD ME THAT MY VIN DID NOT QUALIFY.

NHTSA complaint #10349721 — an unverified report by a vehicle owner.

at 256,000 miles Gates, NC Fire

VEHICLE SPEED CONTROL

THE FAILURE WAS THE CRUISE CONTROL STARTED A FIRE IN MY 1997 FORD F250 WHILE MY WIFE ,OUR 16 MONTH OLD AND MYSELF WERE SLEEPING. LUCKILY WE GOT OUT BUT EVERYTHING WE HAD IS A TOTAL LOSE.

NHTSA complaint #10312330 — an unverified report by a vehicle owner.

at 215,000 miles Beeville, TX

ENGINE AND ENGINE COOLING

STRANDED ON HIGHWAY. TOW COST AND REPAIR.

NHTSA complaint #10232215 — an unverified report by a vehicle owner.

at 150,000 miles Brady, TX

STEERING:GEAR BOX:SHAFT SECTOR

TL*THE CONTACT OWNS A 1997 FORD F250 HD. THE STEERING MECHANISM BECOMES LOOSE AND MAKES RANDOM NOISES. THE CONTACT TOOK THE VEHICLE TO A SHOP AND WAS INFORMED THAT THE STEERING LINKAGE WAS COMING APART. THE MECHANIC PLACED A TEMPORARY MAKESHIFT TO HOLD THE LINKAGE TOGETHER, BUT IT HAS NOT BEEN REPLACED. HE THEN LEARNED THAT THERE WAS A RECALL ON THE YEAR, MAKE, AND MODEL OF HIS VEHICLE FOR THE SAME FAILURE. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED AND THEY REFUSED TO REPAIR THE DEFECT. THE CONTACT FEELS THAT THE FAILURE SHOULD BE REPAIRED FOR FREE SINCE IT WAS IDENTICAL TO THE ONE MENTIONED IN THE RECALL. THE FAILURE MILEAGE WAS 150,000 AND CURRENT MILEAGE WAS 236,000. UPDATED 04/02/08.

NHTSA complaint #10221202 — an unverified report by a vehicle owner.

at 98,000 miles Salem, MA

ENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 1997 FORD F250 HD. THE CONTACT STATED THAT THE OIL PAN LEAKED ON THE VEHICLE. IT COULD NOT BE REPAIRED UNLESS THE ENTIRE ENGINE WAS REMOVED. HE NOTICED PUDDLES OF OIL UNDER THE VEHICLE IN THE DRIVEWAY. THE MECHANIC PLACED A SEALANT AROUND THE OIL PAN, BUT THIS DID NOT CORRECT THE FAILURE. THE CONTACT HAS NOT TAKEN THE VEHICLE TO A FORD DEALER. THE CURRENT MILEAGE WAS 99,000 AND FAILURE MILEAGE WAS APPROXIMATELY 98,000. UPDATED 03-12-08

NHTSA complaint #10219687 — an unverified report by a vehicle owner.

at 110,000 miles Grafton Mass, MA Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

TL*THE CONTACT OWNS A 1997 FORD F-250 SD. THE CONTACT STATED THAT THE CRUISE CONTROL MODULE CAUGHT FIRE IN THE BEGINNING OF 2008. THE FIRE AND POLICE DEPARTMENTS EXTINGUISHED THE FIRE AND FILED A REPORT. THE VEHICLE WAS DESTROYED. THE CONTACT STATED THAT HE NEVER RECEIVED A RECALL NOTICE FROM FORD, ALTHOUGH FORD STATED THAT ONE WAS SENT. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 110,000.

NHTSA complaint #10218510 — an unverified report by a vehicle owner.

at 130,000 miles Payson, AZ Crash 1 injured

AIR BAGS:FRONTAL

TRYING TO FIND OUT IF A 1997 F 250 4X4 WAS STANDARD ISSUE WITH DRIVERSIDE AIRBAG?

NHTSA complaint #10208951 — an unverified report by a vehicle owner.

at 203,125 miles Shelby, NC

VEHICLE SPEED CONTROL:CRUISE CONTROL

SPEED CONTROL ON MY 1997 FORD F250 DIESEL STOPPED WORKING. FOUND FLUID LEAKING FROM PRESSURE SWITCH THAT APPARENTLY SHORTED THE HARNESS OUR. DISCONNECTED HARNESS FOR SAFETY.

NHTSA complaint #10200758 — an unverified report by a vehicle owner.

at 179,885 miles Rock Hill, SC Fire

VEHICLE SPEED CONTROL

WENT TO START MY TRUCK ONE MORNING AND SMOKE CAME OUT FROM UNDERNEATH THE HOOD. THE CRUISE CONTROL SWITCH ON TOP OF THE BRAKE MASTER CYLINDER BURNED. I TURNED OFF THE IGNITION, OPENED THE HOOD AND PULLED THE WIRE FROM THE SWITCH. TRUCK IS 1997 FORD F250. I AM THE ORIGINAL OWNER OF THE TRUCK. I TOOK THE TRUCK TO CLINTON FORD IN ROCK HILL, SC AND THEY PUT A CRUISE CONTROL SWITCH IN AT A COST OF $292.09. NOW I SEE THAT THERE WAS A RECALL 05S28 THAT APPLIES TO THE TRUCK THAT I NEVER RECEIVED NOTICE FOR. MY COMPLAINT IS THAT FORD DID NOT NOTIFY ME OD THIS SAFETY RECALL. THEN WHEN THE RECALL REPAIR WAS PERFORMED, I WAS BILLED FOR THE REPAIR.

NHTSA complaint #10192214 — an unverified report by a vehicle owner.

at 152,175 miles Portland, TX

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

MY CMP SENSOR STARTED GOING OUT WHEN ON THE FREEWAY AT 65 MPH AND DIED AND LOST STEERING AND BRAKES. IT WAS A CLOSE CALL AND WENT TO FORD AND THEY WANTED 200.00 FOR A SENSOR SO I CALLED INTERNATIONAL IT WAS 114.00 SAME PART. I AM NOT HAPPY ABOUT FORD AND THERE PRICES.

NHTSA complaint #10188897 — an unverified report by a vehicle owner.

at 130,000 miles Champion, MI Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

ON MARCH 2ND,2007 MY F250 DIESEL PICKUP, THAT WAS IDLING IN THE DRIVEWAY CAUGHT ON FIRE. THE FIRE STARTED ON THE DRIVER'S SIDE OF THE VEHICLE AND IT MELTED THE BRAKE FLUID RESERVOIR AND BURNT UP THE AREA SURROUNDING IT. MY 11 YEAR OLD SON NOTICED THE BLAZE AND SHUT OFF THE TRUCK AND POPPED THE HOOD AND TRIED TO SHOVEL SNOW TO PUT OUT THE FIRE. I QUICKLY OPENED THE HOOD AND PUT THE FIRE OUT WITH THE SURROUNDING SNOW. I CONTACTED FORD ABOUT A RECALL THAT THEY HAVE ON THE GASOLINE PICKUPS AND THEY TOLD ME THERE WERE NO RECALLS ON MY VEHICLE. I TALKED TO A LOCAL FORD MECHANIC THAT SAID IT SOUNDED LIKE THE CRUISE CONTROL IS WHAT STARTED THE FIRE. HE THEN GAVE ME THE PHONE NUMBER FOR CUSTOMER SERVICE AND THEY SENT ME A LETTER THAT STATED THERE WAS NOTHING THEY COULD DO. I AM NOT SURE WHAT MY NEXT STEP SHOULD BE, BUT I AM OUT A TRUCK AND I WOULD HATE TO SEE ANY ONE GETTING HURT BECAUSE OF AN OVERSIGHT BY THE FORD MOTOR COMPANY.

NHTSA complaint #10185054 — an unverified report by a vehicle owner.

at 63,989 miles Yeagertown, PA

ENGINE AND ENGINE COOLING

TL* THE CONTACT OWNS A 1997 FORD F-250HD. THE OIL PAN RUSTED AND CAUSED THE OIL TO LEAK. THE CONTACT OBSERVED THAT THERE WAS NO OIL IN THE ENGINE. THE CONTACT ADDED OIL TO THE ENGINE DAILY AND NOTICED THE FOLLOWING DAY THAT THE OIL GAUGE INDICATOR WAS LOW. THE CONTACT ATTEMPTED TO DRIVE THE VEHICLE TO THE DEALER AND HEARD A NOISE IN THE ENGINE. THE FAILURE MILEAGE WAS 63989. THE DEALER INFORMED THE CONTACT THAT THE OIL PAN DETERIORATED. THE MANUFACTURER ADVISED THE CONTACT TO CALL NHTSA. PER THE CONTACT, IT WAS UNUSUAL FOR AN OIL PAN TO RUST AND IT WAS A SAFETY CONCERN. THE CURRENT MILEAGE WAS 64,000. *AK UPDATED 06/15/07

NHTSA complaint #10185056 — an unverified report by a vehicle owner.

Brookeville, MD

ELECTRICAL SYSTEM:IGNITION

1. NO EVENT PRIOR TO THE FAILURE. FAILURE OCCURRED WITHOUT WARNING. 2. FAILURE OF THE CRANK POSITION SENSOR ON FORD F250 WITH 7.3 LITER NAVISTAR DIESEL WITH RESULT THAT TRUCK WOULD NOT START OR RUN. 3. CALLED A FORD MECHANIC WHO SAID THIS HAPPENS REGULARLY AND I SHOULD CARRY A SPARE CPS. REPLACED CPS AND TRUCK STARTED AND RAN PROPERLY. PART COST ABOUT $190. NB: I HAVE TO SEARCH RECORDS FOR THE DATE - ABOUT TWO YEARS AGO. DATE BELOW IS NOT ACCURATE.

NHTSA complaint #10151021 — an unverified report by a vehicle owner.

Brookeville, MD

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

1. NO EVENT PRIOR TO THE FAILURE. FAILURE OCCURRED WITHOUT WARNING. 2. FAILURE OF THE CRANK POSITION SENSOR ON FORD F250 WITH 7.3 LITER NAVISTAR DIESEL WITH RESULT THAT TRUCK WOULD NOT START OR RUN. 3. CALLED A FORD MECHANIC WHO SAID THIS HAPPENS REGULARLY AND I SHOULD CARRY A SPARE CPS. REPLACED CPS AND TRUCK STARTED AND RAN PROPERLY. PART COST ABOUT $190. NB: I HAVE TO SEARCH RECORDS FOR THE DATE - ABOUT TWO YEARS AGO. DATE BELOW IS NOT ACCURATE.

NHTSA complaint #10151021 — an unverified report by a vehicle owner.

at 150,000 miles Berkeley Heights, NJ Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

TRUCK WAS PARKED ON STREET FOR APPROXIMATELY 2 HOURS. NOTICED AN ORANGE GLOW THROUGH THE TREES. RAN OUT AND DISCOVERED MY TRUCK TOTALLY ENGULFED IN FLAMES. POLICE AND FIRE COMPANY ARRIVED ON SCENE. FIRE WAS EXTINGUISHED. INSURANCE HAS TOTALED THE TRUCK.

NHTSA complaint #10135709 — an unverified report by a vehicle owner.

at 70,000 miles Felton, DE

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

DT: CONSUMER STATES THAT THE STEEL BRAKE LINES WERE RUSTED. CONSUMER NOTICED THE PROBLEM WHEN HE STEPPED ON THE BRAKES AND THEY WENT TO THE FLOOR IN AUGUST 2004. THEN , IN JUNE 2005 THIS HAPPENED AGAIN ON THE FRONT LINES. IN AUGUST 2004 CONSUMER REPLACED THE BRAKE LINE HIMSELF IN THE REAR, WHICH WAS STILL GOOD.

NHTSA complaint #10127014 — an unverified report by a vehicle owner.

Shepherds Town, WV

TIRES:SIDEWALL

DT: 5TH WHEEL CAMPER HAD A TOTAL OF 8 BLOW OUTS IN LESS THAN 3 YEARS. CONSUMER'S VEHICLE HAD 3 BLOW OUTS IN THE LAST 3 MONTHS WITH LESS THAN 2,000 MILES ON THE TIRES. THE TIRES WERE MANUFACTURED BY CARLISLE. CONSUMER WAS WORRIED ABOUT 2 PLY TIRES. CONSUMER WAS CHANGING THE TIRE SIZE TO AN UPGRADED SIZE AND TO 8 PLY TIRE. TIRES THAT BLEW OUT WERE CARLISLE AND GOODYEAR. CONSUMER HAD A 1997, DAMON, CHALLENGER. . THEY FIRST SET OF TIRES HAD KNOTS ON THEM. CONSUMER HAS NOT CONTACTED ANY OF THE DEALERSHIPS THAT SOLD THE TIRES. CONSUMER WANTED THE MANUFACTURER TO STOP SELLING THE TIRES TWO PLY SIDEWALLS WERE NOT ENOUGH TO CARRY THE WEIGHT OF THE TRAILER. CONSUMER THOUGHT THAT THE TWO PLY TIRES WERE A SAFETY HAZARD. THE SPEEDS WAS FROM 55-60 MPH WHEN THE TIRES BLEW OUT. THE FAILURE LOCATION INCLUDED ALL FOUR LOCATIONS, ON BOTH AXLES.

NHTSA complaint #10126790 — an unverified report by a vehicle owner.

Goston, KY

TIRES:SIDEWALL

DT: APPROXIMATELY 4 MONTHS AFTER PURCHASING A TRAVEL TRAILER CONSUMER SET OUT FOR A TRIP AND THE TIRES BEGAN BLOWING OUT ABOUT 200 MILES AFTER THEY STARTED. THREE OF THE TIRES BLEW OUT ON THIS TRIP FROM KENTUCKY TO NEVADA. THE SIDEWALLS BLEW OUT, AND ONLY THE RIMS WERE LEFT. CONSUMER CONTACTED GOODYEAR, AND WAS TOLD THERE WAS NO RECALL. BUT THERE WAS A BETTER TIRE HE COULD PURCHASE. DEALERSHIP WHERE HE PURCHASED THE VEHICLE TOLD HIM THEY WEREN'T RESPONSIBLE FOR THE TIRES. BEFORE THIS HAPPENED CONSUMER MADE SURE THERE WAS ENOUGH AIR IN THE TIRES, AND THE LOAD WASN'T TOO HEAVY. THE FENDER WAS TORN UP DUE TO THIS PROBLEM.

NHTSA complaint #10125876 — an unverified report by a vehicle owner.

Garden Grove, CA

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK

DT: CONTACT OWNS A 1997 FORD F250. HE SAID THE VEHICLE STARTED RUNNING ROUGH SO HE TOOK IT TO THE SHOP, AND THEY CLEANED HIS FUEL INJECTION. THE TRUCK HAS TWO FUEL TANKS. THE FRONT FUEL TANK COMPLETELY QUIT WORKING THE REAR TANK WORKED. NOW HE SAYS THAT THE REAR TANK KEEPS ON FILLING THE FRONT TANK WITH GAS AND THERE IS SO MUCH PREASSURE FROM THE TANKS THAT GAS JUST STARTS RUNNING DOWN THE SIDE OF HIS VEHILCE AND WHEN HE OPENS THE GAS CAP FUEL STARTS SQUIRTING OUT HE SAID IT WOULD SQUIRT OUT ABOUT A HALF GALLON OF GAS. HIS SMOG CHECKEDWAS DO LAST WEEK AND SINCE HIS CHECK ENGINE LIGHT CAME ON THEY WILL NOT DO THE SMOG. THE DEALER SAID HE WAS MISSING A CHECK VALUVE BETWEEN THE FUEL TANKS AND THE DEALER TOLD HIM BOTH FUEL PUMPS HAD TO BE REPLACED.

NHTSA complaint #10120152 — an unverified report by a vehicle owner.

at 109,000 miles Greensburg, KY Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

ON DECEMBER 4, 2004, I TOOK MY TRUCK ON ABOUT A 600 MILE TRIP. DURING THE TRIP I TRIED THE CRUISE CONTROL, WHICH WORKED ABOUT 5 MONTHS EARLIER & FOUND IT TO BE NONFUNCTIONAL. THE NEXT DAY, I FOUND MYSELF IN A POSITION THAT REQUIRED ENGAGING THE FOUR-WHEEL DRIVE, HOWEVER IT WOULD NOT ENGAGE. I PARKED THE TRUCK THAT EVENING & HAD NOT TOUCHED IT IN THE FOLLOWING MONTH AND A HALF. ON DECEMBER 10, 2004 MY WIFE CANCELED THE INSURANCE SINCE MY PLAN WAS TO LEAVE IT PARKED UNTIL SPRING OR I COULD AFFORD TO GET IT FIXED. THEN ON JANUARY 26, 2005 @ 05:00 AM, MY WIFE WOKE ME UP SAYING THAT MY TRUCK HAD JUST EXPLODED. I WENT OUTSIDE & SAW THE FIRE IN THE ENGINE COMPARTMENT. AT THAT TIME THE MAIN CONCENTRATION OF THE FIRE WAS ON THE DRIVER?S SIDE. I NOTIFIED FORD, TO WHICH THEIR REPLY WAS SORRY FOR YOUR INCONVENIENCE BUT THERE ARE NO RECALLS ON YOUR VEHICLE & IT IS ALSO OUT OF WARRANTY.

NHTSA complaint #10112749 — an unverified report by a vehicle owner.

at 109,000 miles Greensburg, KY Fire

POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

ON DECEMBER 4, 2004, I TOOK MY TRUCK ON ABOUT A 600 MILE TRIP. DURING THE TRIP I TRIED THE CRUISE CONTROL, WHICH WORKED ABOUT 5 MONTHS EARLIER & FOUND IT TO BE NONFUNCTIONAL. THE NEXT DAY, I FOUND MYSELF IN A POSITION THAT REQUIRED ENGAGING THE FOUR-WHEEL DRIVE, HOWEVER IT WOULD NOT ENGAGE. I PARKED THE TRUCK THAT EVENING & HAD NOT TOUCHED IT IN THE FOLLOWING MONTH AND A HALF. ON DECEMBER 10, 2004 MY WIFE CANCELED THE INSURANCE SINCE MY PLAN WAS TO LEAVE IT PARKED UNTIL SPRING OR I COULD AFFORD TO GET IT FIXED. THEN ON JANUARY 26, 2005 @ 05:00 AM, MY WIFE WOKE ME UP SAYING THAT MY TRUCK HAD JUST EXPLODED. I WENT OUTSIDE & SAW THE FIRE IN THE ENGINE COMPARTMENT. AT THAT TIME THE MAIN CONCENTRATION OF THE FIRE WAS ON THE DRIVER?S SIDE. I NOTIFIED FORD, TO WHICH THEIR REPLY WAS SORRY FOR YOUR INCONVENIENCE BUT THERE ARE NO RECALLS ON YOUR VEHICLE & IT IS ALSO OUT OF WARRANTY.

NHTSA complaint #10112749 — an unverified report by a vehicle owner.

at 45,000 miles Austinburg, OH Fire

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

CONSUMER STATED THAT THE OIL PAN RUSTED RIGHT THROUGH. ALSO, IT A IGNITED A FIRE UNDER THE BASE OF THE VEHICLE. CONSUMER CONTACTED DEALER AND MANUFACTURER, AND NEITHER WERE WILLING TO ASSIST THE CONSUMER.

NHTSA complaint #10090011 — an unverified report by a vehicle owner.