162 of the
7,584 complaints filed about the Tesla Model 3
are about the body and structure —
2% of everything owners reported.
The worst model year for it is 2018.
The front passenger door intermittently becomes “unclosed.” When this occurs, the vehicle displays “door open” and the passenger door window rolls down and up repeatedly. The window cycling continues until the door is slammed firmly shut. Once the door is securely shut, the window cycling stops and the door-open warning clears. When it occurs: The issue began in the second week of August while a passenger was in the front seat. It continued while the passenger remained seated. The issue occurs intermittently while the vehicle is moving, including when the vehicle goes around a curve.
NHTSA complaint #11757329 — an unverified report by a vehicle owner.
I am writing to report an accident involving my son who was driving Tesla 2024 Model-3 on July 18th 2026 approximately 10:15 AM EST. He was returning home from his volunteering with Emergency medical Service(EMS) when the vehicle's steering wheel suddenly froze. while attempting to maneuver the vehicle to safe location , it collided with a roadside barrier. fortunately , my son was not injured , but the vehicle sustained significant damage, including deployment of airbag and damage to front passenger side. this incident occurred at a speed of approximately 26 MPH
NHTSA complaint #11751698 — an unverified report by a vehicle owner.
I am reporting a safety concern regarding the glovebox fascia on my Tesla Model 3. The material on the glovebox trim is peeling and separating, which appears to be caused by prolonged exposure to heat inside the vehicle. The peeling fascia creates concerns about the durability and integrity of the interior component, as the material may continue to deteriorate over time. Loose or damaged trim could potentially interfere with the proper use of the glovebox, create sharp edges, or become a distraction while driving. I am requesting that Tesla inspect the affected area and determine the appropriate repair or replacement to ensure the vehicle remains safe and maintains proper interior component quality.
NHTSA complaint #11751588 — an unverified report by a vehicle owner.
Vehicle: Tesla Model 3 Issue: Power trunk failed to detect obstruction Date of incident: July 5, 2026 Location: Surprise, AZ During normal use of the vehicle, my child pressed the “close trunk” button while I was leaning into the trunk area. The powered trunk began closing and did not stop when it made contact with my head. Instead of reversing direction, the trunk continued applying downward force until I moved out of the way. This indicates a failure of the trunk’s obstruction detection system, which is supposed to prevent injury by stopping or reversing when an object or person is detected. This malfunction poses a significant safety risk, especially to children who may accidentally activate the trunk or to adults loading items. A powered trunk should not be able to continue closing on a person’s head. I request that NHTSA investigate whether this is a defect in the Tesla Model 3 trunk sensor system and whether similar incidents have been reported.
NHTSA complaint #11748682 — an unverified report by a vehicle owner.
On two separate occasions, June 4 at approximately 5:35pm and July 2 at approximately 3:40pm, the vehicle backed into a carport pole at my home while a Tesla driver assistance feature was engaged. I reported both incidents to Tesla and filed complaints with NHTSA.
NHTSA complaint #11748800 — an unverified report by a vehicle owner.
Summary of the Problem Rear subframe assembly and multiple rear suspension links required full replacement due to failure/wear at approximately 51,890 miles, on a vehicle with no history of collision or accident damage. Tesla diagnosed the issue as an interior rattle/squeak reproducible over bumpy roads and speed bumps, which led to replacement of the rear subframe and nearly the entire rear suspension link set. Total repair cost was approximately $7,667.65, entirely out of pocket, as Tesla stated no recall applies to this VIN. Full Description (detailed narrative field) In December 2025, I began noticing a rattling/squeaking noise from the rear of my 2019 Tesla Model 3, reproducible on bumpy roads, speed bumps, and rail tracks. The vehicle has never been in an accident and has no history of collision damage. I brought the vehicle to Tesla Service (Fremont, CA) on 07-Jan-2026 at 51,890 miles. Tesla's diagnosis found it necessary to replace: The rear subframe assembly Rear toe link assemblies (left and right) Rear upper fore link assemblies (left and right) Rear lower fore link assemblies (left and right) Rear upper aft link assemblies (left and right) Front lower compliance links (left and right) Front lower lateral links (pair) A four-wheel alignment This amounted to nearly a full rear (and partial front) suspension rebuild, at a cost of $6,843.34 for this job alone, and $7,667.65 total, entirely at my expense. Tesla confirmed there is no open recall covering this VIN or this failure. I am concerned this represents a premature structural/suspension component failure unrelated to accident damage or normal wear, at a mileage (51,890) that suggests a potential defect in the subframe or suspension hardware/corrosion resistance for this model year, rather than an isolated wear item. I am filing this complaint so NHTSA can evaluate whether this is part of a broader pattern for 2019 Model 3 vehicles.
NHTSA complaint #11748392 — an unverified report by a vehicle owner.
My wife had a collission on June 25th at 2 30PM CST while she was parking her vehicle in her office parking spot. The car suddenty sped and hit a tree. We suspect it be a misfire in Tesla.
NHTSA complaint #11747194 — an unverified report by a vehicle owner.
A fatal crash occurred involving a 2023 Tesla Model 3. The vehicle departed the roadway, impacted a guardrail, struck a utility pole on the driver’s side, rolled down an embankment, and came to rest upright. The crash resulted in catastrophic intrusion into the driver’s compartment and a fatal injury to the driver. I am requesting that NHTSA investigate the crashworthiness and occupant protection performance of this vehicle, including the structural integrity of the occupant compartment, airbag deployment and effectiveness, and the performance of any advanced driver assistance systems, including collision warnings and automatic emergency braking. I am also requesting review and preservation of all available vehicle data, including Event Data Recorder (EDR) information, vehicle telemetry, driver assistance system status, warning notifications, braking data, steering data, and any other information recorded before and during the crash. At this time, I do not know whether a vehicle defect or system malfunction occurred. My concern is whether the vehicle’s safety systems and occupant protection systems functioned as intended and whether additional vehicle data may help determine if any safety-related issues contributed to the severity of the crash.
NHTSA complaint #11746034 — an unverified report by a vehicle owner.
While the vehicle was parked outdoors and the powered rear trunk lid was fully open, I leaned/bent forward into the trunk to retrieve an item. The edge of the trunk lid near the taillight assembly made contact with my scalp, causing a laceration. The wound bled significantly。The trunk lid’s fully-open position, combined with the geometry/edge of the liftgate near the taillight, creates a head-strike hazard for an average-height adult bending into the cargo area. I am requesting that NHTSA investigate whether the powered trunk lid’s open-position geometry presents an unreasonable risk of head injury to vehicle occupants/owners during normal use.
NHTSA complaint #11745391 — an unverified report by a vehicle owner.
The door handles have a defect. The chrome peels off unexpectedly, outside of normal wear and tear, and may cause a deep cut to a person’s finger. It cut my son’s finger, causing bleeding. After researching, I found online that that this has happened to many other people.
NHTSA complaint #11740487 — an unverified report by a vehicle owner.
The roof glass is unusually susceptible to failing and cracking under minimal impact. A very small item such as a pebble impacted the roof. The glass cracked. I understand the roof glass is a structural component. I would not expect a roof to require complete replacement due to a minor pebble.
NHTSA complaint #11739375 — an unverified report by a vehicle owner.
Component: Exterior Door Handle (Front Passenger) Incident Description: A latent manufacturing defect resulted in the structural delamination of the interior chrome plating on the front passenger door handle. This failure occurred after the last use of the handle, creating a razor-sharp metallic edge that was not visible during a normal approach to the vehicle. Upon contacting the handle to open the door, a passenger sustained a deep laceration from this jagged metallic blade. Safety Hazard: The defect transforms a primary vehicle touchpoint into a concealed cutting hazard. The chrome skin peels and curls into a sharp edge without warning or visible signs of wear, posing an ongoing risk of serious physical injury to any occupant. Manufacturer Response: Tesla Service (Los Gatos) was provided with photographic evidence of the razor edge and the resulting injury. While acknowledging the injury, Tesla refused a safety-based "goodwill" repair, citing the vehicle’s age (2019) and the absence of a formal recall. Tesla further attempted to attribute this structural material failure to cleaning products, despite the vehicle being garage-kept and maintained only with pH-neutral enthusiast-grade soaps. Tesla has since refused further discussion. Request: This defect poses an ongoing risk of serious physical injury to any occupant using the handles. I am reporting this to assist in identifying a trend of material failure in 2017–2020 Model 3 chrome door handles.
NHTSA complaint #11737862 — an unverified report by a vehicle owner.
The front lateral links, compliance links, and stabilizer bar link on my 2018 Tesla Model 3 Long Range failed and required replacement in January 2026. Prior to failure, abnormal creaking and clunking noise from the front suspension began appearing weeks before the repair — no warning lights illuminated at any point. The failed components were replaced by a Tesla-certified Service Center and are no longer available for inspection. The failure was confirmed and repaired solely by the Tesla Service Center; no police, insurance representatives, or other parties inspected the vehicle. I was charged out of pocket for this repair. The lateral link separation risk directly endangers vehicle safety — if a fastener loosens sufficiently, the lateral link can detach from the subframe, causing sudden wheel misalignment and loss of steering control, which could result in a crash at any speed. Tesla issued recall 23V-235 (NHTSA campaign 23V235000) in March 2023 for this exact condition on 2018-2019 Model 3 vehicles. My vehicle's VIN was not included in the recall population, yet experienced the identical failure mode. I am requesting this complaint be considered for recall expansion under 23V-235 and seeking reimbursement for out-of-pocket repair costs for a defect Tesla has already acknowledged in identical vehicles.
NHTSA complaint #11732882 — an unverified report by a vehicle owner.
The chrome lamination/sticker is peeling from the underside of the door handles. This peeling causes an extremely sharp edge that cut my finger. This issue is noted rather constantly over the internet. The sharp edge is hidden by the retracting mechanism of the door handles, and so you don’t see it until you grab it and cut yourself.
NHTSA complaint #11732300 — an unverified report by a vehicle owner.
Following a professional suspension repair at a Tesla Service Center, critical underbody fasteners (bolts) became loose, causing the aero shield to sag and creating a potential road hazard. Upon inspection, the service technician confirmed the bolts were unsecured. The failure of these fasteners on a safety-critical system poses a risk of parts detaching while in motion or loss of vehicle control. The service center refused to acknowledge this as a workmanship failure under the 12-month repair warranty, despite the fasteners being last serviced by their technicians.
NHTSA complaint #11730896 — an unverified report by a vehicle owner.
On April 23, 2025, at approximately 8:15 PM, I activated Tesla's Smart Summon feature to retrieve my vehicle from a parking spot. While operating autonomously under Smart Summon, the vehicle failed to detect a pole in the parking area and drove into it, causing approximately $11,000 in damage to the vehicle. I was not inside or manually controlling the vehicle at the time. The vehicle's autonomous driving software failed to identify and avoid a stationary obstacle.
NHTSA complaint #11729029 — an unverified report by a vehicle owner.
I am reporting a serious safety incident involving a 2023 Tesla Model 3. On March 29 at approximately 5:00 PM, while driving on the freeway at about 65 mph, the right-side passenger door suddenly opened while the vehicle was in motion. The door had been fully closed and latched prior to driving. There was no impact, obstruction, or warning indicating that the door was not secure. The opening occurred unexpectedly during normal driving conditions, creating a significant safety risk. After the incident, Tesla was contacted and indicated that a diagnostic inspection would require a fee, and they suggested the possibility of prior modification or tampering but did not provide a confirmed cause. The vehicle was purchased from a used car dealership, and the incident raises concerns about a potential mechanical or electronic failure of the door latch system and the safety of the vehicle as sold.This issue poses a serious risk to occupants and other road users, particularly at highway speeds. I am requesting that this incident be reviewed as a potential safety defect.
NHTSA complaint #11728177 — an unverified report by a vehicle owner.
The chrome trim on exterior door handle on driver side failed, peeling back to create a sharp, blade-like edge. When i tried opening the door, it sliced my finger causing bleeding and a trip to urgent care. Aparently many other consumers are facing the same problem. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11727386 — an unverified report by a vehicle owner.
Reporting a stress fracture in the front windhsield of my model 3 tesla. Looking online and speaking to attorney its a very common problem. Mine resulted simply from a heat wave it crack down the middle in a c shape emanating from the top edge of the windshield. No contact evidence and no contact or accident occurred. It’s now unsafe to drive my vehicle and tesla will not cover it under warranty. They are refusing to label it as a stress fracture though it clearly is. I’m filing this report so more awareness and pressure can be put on tesla to improve their windshield design. Its very unsafe to drive my car like this and now I’m forced to choose between my safety and affording a $1700 replacement. I have had several friends with the same problem and same response by tesla. My car had not been driven for 3 days and I have very low mileage, 18k. Car is 3 yrs old and in good condition.
NHTSA complaint #11725899 — an unverified report by a vehicle owner.
I purchased a new 2025 Tesla Model 3. During normal driving conditions, the rear bumper detached without any collision or impact. The bumper became loose while the vehicle was moving, creating a potential safety hazard. Tesla Service inspected the vehicle but declined warranty coverage and refused to properly repair the issue. The bumper was only temporarily reattached and remains misaligned. Additionally, shortly after purchasing the vehicle, the seat belt assembly had a failure and had to be repaired by Tesla under warranty. While Tesla addressed that issue, it adds to my concern about the overall quality and reliability of a brand-new vehicle. Because the vehicle is new and the failure occurred during normal driving, I believe this may indicate a defect. I am requesting assistance in reviewing this situation. Vehicle: 2025 Tesla Model 3 VIN: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11724746 — an unverified report by a vehicle owner.