428 of the
14,546 complaints filed about the Toyota Corolla
are about the fuel system —
3% of everything owners reported.
The worst model year for it is 2019.
A severe, pre-existing life-safety defect and unauthorized structural modification were discovered on my 2024 Toyota Corolla . Following a routine diagnostic check for vehicle pulling, certified Toyota technicians discovered that the vehicle's primary fuel line had been dangerously altered and was held together underneath the chassis by an unsecured wire clothes hanger. The vehicle was immediately grounded as an active fire and explosion hazard. A forensic vehicle inspection by a major insurance carrier (Traveler's) subsequently denied standard repair coverage, formally documenting that the wire-rigged fuel system was a pre-existing mechanical defect resulting from previous work done prior to my purchase of the vehicle from McCluskey Automotive. The selling dealership actively concealed an unroadworthy condition that exposed myself and my minor daughter to a catastrophic vehicle fire.
NHTSA complaint #11756720 — an unverified report by a vehicle owner.
The contact owns a 2020 Toyota Corolla. The contact stated that while at a red light, the vehicle shut off with the check engine and several other unknown warning lights illuminated. The vehicle restarted after several attempts. The vehicle was taken to an independent mechanic and the failure was duplicated. The mechanic retrieved DTC: P1603; "Engine Stall History" (ECM recording an unexpected engine shutdown or a communication error with the Transmission Control Module (TCM). The mechanic associated the failure with NHTSA Campaign Number: 20V682000 (Fuel System, Gasoline) and referred the contact to the dealer for assistance. Several dealers were contacted, and the contact was informed that the VIN was not included in the recall. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 59,000.
NHTSA complaint #11733489 — an unverified report by a vehicle owner.
Error message that said 'drive start control malfunction. Took 6 mos and numerous attempts to resolve. Replaced numerous parts including the fuel pump because the plastic it's made out of was just disintegrating and and cracking. This has cost thousands of dollars in parts and labor. Also getting a msg on info screen 'connected device not supported' now. Apparently toyota did an update and there was a bug in the program yet I have to pay to fix their error to the dcm.
NHTSA complaint #11724036 — an unverified report by a vehicle owner.
Due to recent reports of fuel pump recalls, my daughter bought a 2018 Toyota Corolla almost a year ago. Right now that is problem and her car will not start. I need a free replacement of her fuel pump. Thank you.
NHTSA complaint #11709551 — an unverified report by a vehicle owner.
Driving on highway around 65mph, car shut down internally completely blacking out inside. Turned back on a few seconds later while still driving all lights were blinking. Pushed the SOS no-one answered pushed again then someone came on. Matches the same description on the other 2025-26 hybrids in the corolla cross and camry hybrid.
NHTSA complaint #11707027 — an unverified report by a vehicle owner.
after fueling strong fuel smell in vehicle within 100 miles check fuel cap light came on. next day check engine light came on. made appointment at dealership . dealership performed evap smoke test which found smoke coming from top of fuel cell. installed fuel pump ring and evap hose clip. performed evap test and smoke test -passed cleared codes. got car back next day less than 50 miles later ck engine code and fuel cap and fuel odor back.
NHTSA complaint #11706705 — an unverified report by a vehicle owner.
After having no indication of any issue, my 2018 Toyota Corolla has stopped re-starting after fueling. The only light that appeared was regarding my battery. My battery is brand new and tested.
NHTSA complaint #11694221 — an unverified report by a vehicle owner.
I had recalls “repaired”, but my airbags do not work and Bob Howard Toyota told me that they work and that they only check the sensor to make sure the sensor works. My fuel pump was was supposedly replaced but I still experience issues such as stuttering, slight stalling, engine is working harder to produce normal speeds, fuel economy has depleted and I’m loosing 194 mpg after each fuel up. There are no lights on, but I have a code reader that pulls in two issues. I reported to Toyota’s customer service and because they put in the system everything is okay they were unable to do anything.
NHTSA complaint #11683795 — an unverified report by a vehicle owner.
I have a 2019 Toyota Corolla Hatchback. The problems started on July 21st, 2025. While driving my 2019 Toyota Corolla Hatchback, I noted white exhaust smoke, even after the engine was warm. One week prior, I had filled the coolant reservoir, but when I checked it, the coolant was almost gone again. There were no visible leaks or puddles under the car. I refilled the coolant, but within days the car began shaking severely upon startup and emitted a coolant-burning smell. 5 minutes after, multiple warning lights illuminated on the dashboard simultaneously. I replaced the car battery, and the warnings disappeared. However, while merging onto the freeway, the same warning lights came back, the car lost power, and I could not accelerate above ~25 mph. If this occurred in heavy traffic, it could lead to a serious collision. I exited the freeway and had the car towed. DTCs from the independent mechanic and the Toyota dealer included: P11ED00 P030085 P030027 P030200 (Cylinder 2 misfire) C142571 (Stop light relay actuator stuck) U1117 B2284 B15AD The Toyota dealer identified a “Port Injector #2 malfunction” and recommended replacing all four injectors (~$2,000) but could not confirm this would fix it. They noted a coolant-burning smell but advised addressing the misfire first before further diagnosis. There is an active class action lawsuit alleging that 2019–2023 Toyota Corolla and RAV4 models have defective coolant bypass valves that may cause engine issues, overheating, or coolant loss without visible leaks. This matches the coolant loss, white exhaust smoke, and eventual power loss while driving. I request that NHTSA investigate this issue in connection to the reported coolant bypass valve defects affecting 2019–2023 Toyota Corolla models.
NHTSA complaint #11681200 — an unverified report by a vehicle owner.
While driving my 2019 Toyota Corolla Hatchback XSE, I lost almost all power to my accelerator and a check engine light appeared on my dash. I came to a stop and stalled the vehicle, once it stalled I turned the engine back on and shifted into reverse a felt and heard a loud clunk noise coming from right under my car and its not only shifting into reverse is the loud noise active but its also shifting into drive from reverse. I scanned my vehicle with a aftermarket scan tool and got 2 exact same codes for "Torque Converter Clutch Pressure Control Solenoid Control Circuit Performance/Stuck Off" and then two more codes for "Torque Converter Clutch Pressure Control Solenoid Control Actuator Stuck On". My torque converter in my CTV transmission failed. I was not at a risk of putting other people or myself in danger but if would have if i was moving faster at the time this happened. I have done my research on the recalls that are active on this vehicle and on the Toyota OEM TIS website there is only 1 recall that was taken care of in 2021 for the fuel pump and then there is a Warranty Enhancement Program for the Flow Shut-off Valve Coolant Leak. I did not find anything on that Toyota TIS website about the CVT recall but when i search my year, make and model on the web, I see that there is a recall for about 3,400 vehicles in the USA and nearly 1,000 in Canada that have a active recall for the CTV. I also saw the recall consequence and it matches up with what happened with my Corolla. I have attempted to contact 5 difference Toyota dealerships in my state to have them help me figure out the issue I am having with my vehicle not being listed in the recall but my CTV just failed. No one has reached back out in the past two days and I am continuing to call almost 3 times a day. I would like some clarity on how I should go about handling this issue.
NHTSA complaint #11680495 — an unverified report by a vehicle owner.
This is my fourth service visit for the same unresolved safety issue on my 2024 Toyota Corolla Hybrid. The problem involves a cracked fuel line and fuel vapor leak in the same area as recall 24TC08 (Fuel Tank Filler Clamp and Vapor Leak Detection). The dealership initially failed to detect this during recall work and later claimed “rodent damage” after two prior visits. I have since used a professional-grade MultiRAE Lite gas detector and documented VOC (volatile organic compounds) levels up to 123 ppm inside the vehicle cabin with the windows up. These readings indicate hazardous fuel vapor and exhaust gas intrusion, which pose serious health and fire risks. I have driven over 200 miles in these conditions), exposing myself to harmful fumes. The dealership has failed to properly repair the issue, and Toyota has not resolved the safety hazard despite repeated service attempts.
NHTSA complaint #11679181 — an unverified report by a vehicle owner.
Fuel pump system failure causing vehicle warning lights to come on and not turn off, affecting vehicle performance for going up hill as well as vehicle completely shutting off in middle of road . Major safety hazard
NHTSA complaint #11668991 — an unverified report by a vehicle owner.
The car stalled after trying to resume from stopping at a stop sign. After having a mechanic look at the vehicle it turned out It a bad fuel pump. Had to buy a new fuel pump from Toyota to replace the fuel pump and car is working perfectly fine. There was no warning whatsoever of it going bad.
NHTSA complaint #11662048 — an unverified report by a vehicle owner.
My 2018 Toyota Corolla has ongoing fuel pump-related issues that mirror those in the official recall, yet my VIN is not included. Every time I refuel, my car shuts off and will not restart for 1–2 hours. I’ve brought the vehicle to five different mechanics, including two full inspections with electronic diagnostics—none could find a fault except one who identified the fuel pump as the likely cause. Even Toyota-certified dealerships could not determine the issue. Additionally, any time I drive over 70 mph, the car displays a message telling me to take a break, then it begins to jerk and drive erratically, clearly a safety hazard. This problem has occurred repeatedly and poses a serious risk of accident on the highway. This issue is widely reported among 2018 Corollas and matches symptoms from Toyota’s known fuel pump recall. I’m shocked that Toyota has refused a goodwill repair and won’t inspect it under the recall. If the fuel pump is failing, it puts drivers and passengers at serious risk of being stranded or worse—losing power at high speeds. Please investigate this and consider expanding the recall to cover more 2018 Toyota Corolla VINs before someone is injured or killed due to this known and dangerous defect.
NHTSA complaint #11660381 — an unverified report by a vehicle owner.
My vehicle has a production date that falls within an existing safety recall J07 but Toyota is denying coverage. The cvt is making a grinding noise consistent with the torque converter issue described in the recall and my door has a stamp with being produced in 10/2018 when this recall was in effect. However they are denying coverage.
NHTSA complaint #11657867 — an unverified report by a vehicle owner.
after shortly pumping gas, I received a alert on my car that I needed to check my fuel cap, after checking fuel cap I proceeded to drive on the highway during this time a multitude of sensors started to go off on my car, and it started to drive weird there were light such as my interlock, being deactivated, parking, brake, deactivated, malfunction of VSC, collision deactivated. Then suddenly while driving at an accelerated speed, and trying to slow down, my engine turned itself off, and I was not able to re-crank my car. There is an active recall with Toyota for the fuel pump, which I was told by Toyota was the issue, but due to my VIN not being associated they would not repair as a recall
NHTSA complaint #11657355 — an unverified report by a vehicle owner.
The contact owns a 2018 Toyota Corolla. The contact stated while attempting to start the vehicle, or upon approaching a stop, the engine sounded very weak, almost as if the vehicle would shut off. The contact stated that the vehicle had shut off previously while driving through a drive thru. The vehicle was restarted, and the check engine warning light illuminated while driving. The contact also stated that after refueling the vehicle, the accelerator pedal had to be pumped while starting the vehicle. The vehicle was taken to a local independent mechanic to be diagnosed and DTC: P0171 was retrieved. The contact was informed that the EVAP valves and system were faulty and needed to be replaced. The vehicle was repaired; however, the failure persisted. The contact referenced NHTSA Campaign Number: 20V012000 (FUEL SYSTEM, GASOLINE) as possible cause for the failure. The manufacturer was notified of the failure. The approximate failure mileage was 85,750. The VIN was not available.
NHTSA complaint #11653942 — an unverified report by a vehicle owner.
2 years ago, I took my vehicle to the dealership that I bought it from, because I was given notice that there was a recall to the fuel injector system, and my scheduled maintenance was due. The dealership performed the maintenance and fixed the recall, and I drove the car home. The very next day I started the car and noticed that it took 2 key turns to start and didn't think too much about it. Since then, I've put 5000 more miles on the car so the odometer now says 23000 miles. Today I take my vehicle in for maintenance because I want to resolve the 2 key turn issue, and now the dealership says that my fuel injector is broken and I need to pay for the part and labor to replace. I don't understand how the fuel injector being physically damaged is something that I as the customer could have done in 5000 miles, unless the dealer made a mistake when fixing the recall.
NHTSA complaint #11631057 — an unverified report by a vehicle owner.