FaultScore

BMW 540I vs KIA EV6

Both cars' complete complaint records, side by side.

Read the totals carefully. NHTSA publishes no sales figures, so the car that sold more collects more complaints regardless of quality. The rows worth weighing are the proportions — the share of complaints that involved harm, and which part dominates.

Measure BMW 540I KIA EV6
Complaints on file 340 845
Model years covered 1994–2025 2022–2025
Worst model year 2018 2022
Best model year 1994 2025
Crashes reported 26 40
Fires reported 7 2
Injuries reported 14 15
Deaths reported 0 3
Most complained-about part Engine & Cooling Electrical System
Share of complaints involving harm 13.8% 7.1%

BMW 540I by year

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Engine & Cooling 70 20.6%
Airbags 49 14.4%
Transmission & Drivetrain 23 6.8%
Brakes 21 6.2%
Steering 17 5.0%
Seats 17 5.0%
Seat Belts 16 4.7%

KIA EV6 by year

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Electrical System 402 47.6%
Brakes 25 3.0%
Acceleration & Cruise Control 23 2.7%