Owners have filed 104 complaints
about the 2003 Ford F-350 with NHTSA between 2002 and 2026.
The largest single group is the engine & cooling.
Across this model's run it ranks 7 of 21 worst.
The letter says how bad. This says what kind — whether this year drew
an unusual number of complaints, unusually dangerous
ones, or failures that arrived unusually early.
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 29
Against the median year of the Ford F-350. 50 means typical for this
model; 100 means roughly double.
Severity — 100
26% of these complaints
involved a crash, fire, injury or death, against a national rate of
9.7%.
Early failure — 76
45% of failures with a mileage on record happened under
36,000 miles, against a national rate of
29%.
NHTSA files every complaint against a named sub-assembly, not just a
system. This is the difference between knowing it was "the engine" and
knowing which part of it — the list to hand a mechanic.
Odometer readings owners gave when they filed. About half of all
complaints include one.
Under 1,000 miles
23.0%
1,000 – 9,999 miles
1014.9%
10,000 – 24,999 miles
1319.4%
25,000 – 49,999 miles
913.4%
50,000 – 74,999 miles
69.0%
75,000 – 99,999 miles
710.4%
100,000 – 149,999 miles
1116.4%
150,000+ miles
913.4%
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
Dec 2002peak 7Jul 2026
NHTSA investigations into the 2003 Ford F-350
An investigation is the step before a recall: the agency has seen enough
complaints to look into a pattern itself. An open one means it thinks
something may be wrong and nothing has been fixed yet.
DP05005Opened 22 Sep 2005Closed 4 Jan 2006ENGINE AND ENGINE COOLING:ENGINE
SPARK PLUG EJECTION FROM CYLINDER HEAD
ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN A...
PE04070Opened 7 Oct 2004Closed 15 Feb 2005ENGINE AND ENGINE COOLING:ENGINE:DIESEL
ENGINE STALLING
TWENTY FIVE OF THE ODI FAILURE REPORTS ARE DUPLICATIVE OF FORD COMPLAINTS.TWENTY ODI REPORTS DO NOT CONTAIN A VIN (AND MAY OR MAY NOT BE DUPLICATIVE OF FORD REPORTS).THE 14 ALLEGED CRASHES AND 2 ALLEGED INJURIES WERE ALL MINOR.SUBMITTED DURING PRELIMINARY EVALUATION (PE) 04-070, FORD'S RESPONSE TO ODI'S INFORMATION REQUEST (IR) LETTER CONTAINED ABOUT 5,000 CONSUMER REPORTS (MORS) AND 8,700 FIELD REPORTS (CQIS).FORD REVIEWED THE COMPLAINTS AND CATEGORIZED THEM.THE MANUFACTURER REPORTS SHOWN ABOVE REPRESENT A COUNT OF UNIQUE VEHICLES THAT FORD CATEGORIZED AS ALLEGEDLY STALLING DUE TO A SUBJECT E...
Recalls on the 2003 Ford F-350
A complaint is one owner's allegation. A recall is the point at which
the manufacturer or a regulator agreed the defect is real and dangerous
enough to fix for free — however old the car is.
United States — NHTSA
11V352000
EXTERIOR LIGHTING:TAIL LIGHTS
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Risk: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
07E066000
EQUIPMENT:ELECTRICAL
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
Risk: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
04V327000
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES, THE ENGINE GROUND STUD THAT ATTACHES THE NEGATIVE BATTERY TERMINAL EYELET TO THE ENGINE BLOCK MAY BE LOOSE.
Risk: IF THE GROUND WIRE IS LOOSE, ELECTRICAL CURRENT MAY FLOW TO THE RADIO SUPPRESSION STRAP CAUSING IT TO HEAT AND POTENTIALLY MELT OR IGNITE ADJACENT COMPONENTS WHICH COULD RESULT IN A FIRE.
Canada — Transport Canada
Canada runs its own recall programme, and its campaigns do not
always mirror the American ones.
Recall 2009292492,877 units in Canada
Other
On certain vehicles, the speed control deactivation switch may overheat, smoke, or burn, potentially resulting in an underhood fire. The condition may occur either when the vehicle is parked or when it is in operation. Correction: Dealers will install a new switch or fused wiring harness. Note: This is an expansion of recall 2005028 (05S28) for vehicles not previously included in the campaign.
Reports where the owner recorded a crash, a fire, an injury or a death.
Lancaster, CA1 injured
UNKNOWN OR OTHER
I was under the truck working on it and the truck was on I had the emergency brake on and the truck went into reverse and ran me over
NHTSA complaint #11750135 — an unverified report by a vehicle owner.
Lancaster, CA1 injured
ELECTRICAL SYSTEM
I was under the truck working on it and the truck was on I had the emergency brake on and the truck went into reverse and ran me over
NHTSA complaint #11750135 — an unverified report by a vehicle owner.
Lancaster, CA1 injured
SERVICE BRAKES
I was under the truck working on it and the truck was on I had the emergency brake on and the truck went into reverse and ran me over
NHTSA complaint #11750135 — an unverified report by a vehicle owner.
at 147,000 milesSummerland KEY, FLCrash1 injured
AIR BAGS
TL* THE CONTACT OWNS A 2003 FORD F-350. WHILE DRIVING 50 MPH, THE CONTACT CRASHED INTO ANOTHER VEHICLE. NONE OF THE AIR BAGS DEPLOYED. THE VEHICLE WAS TOWED TO A COLLISION CENTER AND THE DEALER WAS NOT CONTACTED AS OF YET. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED A NECK FRACTURE THAT REQUIRED MEDICAL ATTENTION. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 147,000.
NHTSA complaint #11020924 — an unverified report by a vehicle owner.
at 283,000 milesStafford, VACrash
SERVICE BRAKES
I THOUGHT MY FOOT SLIPPED OFF THE BRAKE AND TAPED THE REAR END OF THE CAR IN FRONT OF ME. SCRATCHED THE BUMPER OF THE CAR I TAPPED. I WAS ON I 95S TOWARDS FREDERICKSBURG, VA WHEN MY BRAKE WARNING LIGHT CAME ON. TAPED BRAKE AND THE PEDAL ALMOST WENT TO THE FLOOR, BUT I DID HAVE SOME BRAKING. GOT THE TRUCK TO THE REPAIR SHOP, DIAGNOSED WILL HOLE IN BRAKE LINE CAUSED BY RUST. REPLACED 18 FT OF LINE.
NHTSA complaint #10562202 — an unverified report by a vehicle owner.
at 158,057 milesLexington, NCFire
FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2003 FORD F-350. THE CONTACT STATED THAT SMOKE BEGAN EMERGING FROM UNDER THE HOOD. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THERE WAS A HOLE IN THE FUEL LINE AND DIESEL FUEL HAD LEAKED ONTO THE ENGINE. THE DEALER STATED THAT THE FUEL LINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 158,057.
NHTSA complaint #10525587 — an unverified report by a vehicle owner.
The most recent complaints
In the owners' own words, exactly as filed with NHTSA.
Cochranville, PA
POWER TRAIN
When the 03 Ford F350 dually, is placed in Park, it will just roll away!
NHTSA complaint #11753435 — an unverified report by a vehicle owner.
Lancaster, CA1 injured
UNKNOWN OR OTHER
I was under the truck working on it and the truck was on I had the emergency brake on and the truck went into reverse and ran me over
NHTSA complaint #11750135 — an unverified report by a vehicle owner.
Lancaster, CA1 injured
ELECTRICAL SYSTEM
I was under the truck working on it and the truck was on I had the emergency brake on and the truck went into reverse and ran me over
NHTSA complaint #11750135 — an unverified report by a vehicle owner.
Lancaster, CA1 injured
SERVICE BRAKES
I was under the truck working on it and the truck was on I had the emergency brake on and the truck went into reverse and ran me over
NHTSA complaint #11750135 — an unverified report by a vehicle owner.
Lexington, OR
STEERING
The wires for the camshaft position sensor are failing just like they have in others models of the f series and cause the truck to suddenly die while driving. There was already a recall in place but it doesn't cover this vin and so I would like to request the recall be extended to this trucks vin
NHTSA complaint #11433730 — an unverified report by a vehicle owner.
Lexington, OR
ELECTRICAL SYSTEM
The wires for the camshaft position sensor are failing just like they have in others models of the f series and cause the truck to suddenly die while driving. There was already a recall in place but it doesn't cover this vin and so I would like to request the recall be extended to this trucks vin
NHTSA complaint #11433730 — an unverified report by a vehicle owner.
Lexington, OR
ENGINE
The wires for the camshaft position sensor are failing just like they have in others models of the f series and cause the truck to suddenly die while driving. There was already a recall in place but it doesn't cover this vin and so I would like to request the recall be extended to this trucks vin
NHTSA complaint #11433730 — an unverified report by a vehicle owner.
at 110,000 milesBurney, CA
STEERING
AS I AM SURE YOU MUST BE AWARE OF THIS ISSUE: I PURCHASED USED A 2003 FORD -F350. I HAD MANY ISSUES AND HAD WORKED MOST OF THEM OUT. THERE WERE MANY ISSUES THAT WERE POSSIBLE I WAS CLEARLY UNAWARE OF. ONE BEING OF UTMOST SAFETY TO MYSELF AND OTHERS. MY HIGH PRESSURE OIL PUMP LOCATED INSIDE THE ENGINE OF MY 2003 FORD F-350 6.0 DIESEL FAILED. WHEN THAT HAPPENS THE ENGINE STOPS. THE HIGH PRESSURE OIL PUMP PROVIDES NEEDED PRESSURE TO THE INJECTORS IN ORDER TO HAVE A RUNNING ENGINE. BEING PARKED AND THE HPOP FAILING IS ONE THING HOWEVER DRIVING 55MPH ON A 2 LANE HIGHWAY AGAINST ONCOMING TRAFFIC ON A TURN IS A VERY BAD SITUATION. I AM FORTUNATE THAT I AM STILL VERY STRONG AT THE AGE OF 54. MY HPOP FAILED GOING 55MPH ON A LONG LEFT HAND TURN. AS THE ENGINE SHUTS DOWN BY BRAKES ARE LIMITED TO A SMALL AMOUNT OF STORAGE AND THEN THEY FAIL. THE STEERING HOWEVER FAILS IMMEDIATELY. I WAS HEADING STRAIT HEAD ON I TO A TRACKTOR TRAILER RIG. IT TOOK EVERY OUNCE OF STRENGTH TO ATTEMPT TO STEER THIS VEHICLE OUT OF THE OTHER LAND AND BRAKE GETTING IT OFF THE ROAD ASAP. IF THE BIG RIG HAD NOT MADE AN ATTEMPT TO MISS ME, I WOULDNT BE SENDING THIS LETTER. I WONDER HOW MANY OTHER PEOPLE HAD NOT THE STRENGTH TO STEER OUT OF A SITUATION OR HAVE TIME TO STOP AND WERE KILLED. THE REPORT MOST LIKELY SAID" DRIVER FELL ASLEEP." OR SOMETHING TO THAT AFFECT. THERE IS NO WAY THIS ENGINE SHOULD BE ALLOWED TO CONTINUE OPERATION ON THE ROAD PERIOD. FORD SHOULD HONOR ALL CURRENT OWNERS OF THIS VEHICLE WITH A VERY REASONABLE SETTLEMENT NOT TO MENTION HAVING A FORMAL INVESTIGATION INTO THIS MATTER. I KNOW OF NO OTHER VEHICLES ON THE ROAD THAT HAVE SUCH AN ISSUE. COMPLETE FAILURE OF STEERING AND BRAKES DUE TO AN UNFORESEEN INTERNAL MECHANICAL ISSUE IS A VERY POOR DESIGN. RUNNING OUT OF FUEL IS ONE THING, HOWEVER RUNNING OUT OF CONTROL IS ABSURD. HAD I KNOW WHO TO WRITE TOO SOONER I WOULD HAVE.
NHTSA complaint #11386656 — an unverified report by a vehicle owner.
at 110,000 milesBurney, CA
ENGINE
AS I AM SURE YOU MUST BE AWARE OF THIS ISSUE: I PURCHASED USED A 2003 FORD -F350. I HAD MANY ISSUES AND HAD WORKED MOST OF THEM OUT. THERE WERE MANY ISSUES THAT WERE POSSIBLE I WAS CLEARLY UNAWARE OF. ONE BEING OF UTMOST SAFETY TO MYSELF AND OTHERS. MY HIGH PRESSURE OIL PUMP LOCATED INSIDE THE ENGINE OF MY 2003 FORD F-350 6.0 DIESEL FAILED. WHEN THAT HAPPENS THE ENGINE STOPS. THE HIGH PRESSURE OIL PUMP PROVIDES NEEDED PRESSURE TO THE INJECTORS IN ORDER TO HAVE A RUNNING ENGINE. BEING PARKED AND THE HPOP FAILING IS ONE THING HOWEVER DRIVING 55MPH ON A 2 LANE HIGHWAY AGAINST ONCOMING TRAFFIC ON A TURN IS A VERY BAD SITUATION. I AM FORTUNATE THAT I AM STILL VERY STRONG AT THE AGE OF 54. MY HPOP FAILED GOING 55MPH ON A LONG LEFT HAND TURN. AS THE ENGINE SHUTS DOWN BY BRAKES ARE LIMITED TO A SMALL AMOUNT OF STORAGE AND THEN THEY FAIL. THE STEERING HOWEVER FAILS IMMEDIATELY. I WAS HEADING STRAIT HEAD ON I TO A TRACKTOR TRAILER RIG. IT TOOK EVERY OUNCE OF STRENGTH TO ATTEMPT TO STEER THIS VEHICLE OUT OF THE OTHER LAND AND BRAKE GETTING IT OFF THE ROAD ASAP. IF THE BIG RIG HAD NOT MADE AN ATTEMPT TO MISS ME, I WOULDNT BE SENDING THIS LETTER. I WONDER HOW MANY OTHER PEOPLE HAD NOT THE STRENGTH TO STEER OUT OF A SITUATION OR HAVE TIME TO STOP AND WERE KILLED. THE REPORT MOST LIKELY SAID" DRIVER FELL ASLEEP." OR SOMETHING TO THAT AFFECT. THERE IS NO WAY THIS ENGINE SHOULD BE ALLOWED TO CONTINUE OPERATION ON THE ROAD PERIOD. FORD SHOULD HONOR ALL CURRENT OWNERS OF THIS VEHICLE WITH A VERY REASONABLE SETTLEMENT NOT TO MENTION HAVING A FORMAL INVESTIGATION INTO THIS MATTER. I KNOW OF NO OTHER VEHICLES ON THE ROAD THAT HAVE SUCH AN ISSUE. COMPLETE FAILURE OF STEERING AND BRAKES DUE TO AN UNFORESEEN INTERNAL MECHANICAL ISSUE IS A VERY POOR DESIGN. RUNNING OUT OF FUEL IS ONE THING, HOWEVER RUNNING OUT OF CONTROL IS ABSURD. HAD I KNOW WHO TO WRITE TOO SOONER I WOULD HAVE.
NHTSA complaint #11386656 — an unverified report by a vehicle owner.
at 110,000 milesBurney, CA
SERVICE BRAKES
AS I AM SURE YOU MUST BE AWARE OF THIS ISSUE: I PURCHASED USED A 2003 FORD -F350. I HAD MANY ISSUES AND HAD WORKED MOST OF THEM OUT. THERE WERE MANY ISSUES THAT WERE POSSIBLE I WAS CLEARLY UNAWARE OF. ONE BEING OF UTMOST SAFETY TO MYSELF AND OTHERS. MY HIGH PRESSURE OIL PUMP LOCATED INSIDE THE ENGINE OF MY 2003 FORD F-350 6.0 DIESEL FAILED. WHEN THAT HAPPENS THE ENGINE STOPS. THE HIGH PRESSURE OIL PUMP PROVIDES NEEDED PRESSURE TO THE INJECTORS IN ORDER TO HAVE A RUNNING ENGINE. BEING PARKED AND THE HPOP FAILING IS ONE THING HOWEVER DRIVING 55MPH ON A 2 LANE HIGHWAY AGAINST ONCOMING TRAFFIC ON A TURN IS A VERY BAD SITUATION. I AM FORTUNATE THAT I AM STILL VERY STRONG AT THE AGE OF 54. MY HPOP FAILED GOING 55MPH ON A LONG LEFT HAND TURN. AS THE ENGINE SHUTS DOWN BY BRAKES ARE LIMITED TO A SMALL AMOUNT OF STORAGE AND THEN THEY FAIL. THE STEERING HOWEVER FAILS IMMEDIATELY. I WAS HEADING STRAIT HEAD ON I TO A TRACKTOR TRAILER RIG. IT TOOK EVERY OUNCE OF STRENGTH TO ATTEMPT TO STEER THIS VEHICLE OUT OF THE OTHER LAND AND BRAKE GETTING IT OFF THE ROAD ASAP. IF THE BIG RIG HAD NOT MADE AN ATTEMPT TO MISS ME, I WOULDNT BE SENDING THIS LETTER. I WONDER HOW MANY OTHER PEOPLE HAD NOT THE STRENGTH TO STEER OUT OF A SITUATION OR HAVE TIME TO STOP AND WERE KILLED. THE REPORT MOST LIKELY SAID" DRIVER FELL ASLEEP." OR SOMETHING TO THAT AFFECT. THERE IS NO WAY THIS ENGINE SHOULD BE ALLOWED TO CONTINUE OPERATION ON THE ROAD PERIOD. FORD SHOULD HONOR ALL CURRENT OWNERS OF THIS VEHICLE WITH A VERY REASONABLE SETTLEMENT NOT TO MENTION HAVING A FORMAL INVESTIGATION INTO THIS MATTER. I KNOW OF NO OTHER VEHICLES ON THE ROAD THAT HAVE SUCH AN ISSUE. COMPLETE FAILURE OF STEERING AND BRAKES DUE TO AN UNFORESEEN INTERNAL MECHANICAL ISSUE IS A VERY POOR DESIGN. RUNNING OUT OF FUEL IS ONE THING, HOWEVER RUNNING OUT OF CONTROL IS ABSURD. HAD I KNOW WHO TO WRITE TOO SOONER I WOULD HAVE.
NHTSA complaint #11386656 — an unverified report by a vehicle owner.
at 160,000 milesSelma, CA
ENGINE
JUST DRIVING ON HIGHWAY 41 AND IT JUST STOPPED. ENGINE WENT DEAD. PULLED OVER TO SIDE OF ROAD AND TRIED STARTING AGAIN AND IT WOULDNT START. HAD TO GET IT TOWED. ITS BEEN IN SHOP FOR 20 DAYS. NEEDS A NEW FUEL TANK BECAUSE THE INNER LINING IS PEELING AND PARTICLES ARE GOING THROUGH ENGINE! NEED HELP I PURCHASED THIS TRUCK IN 2015 AND ITS BEEN IN SHOP 7 DIFFERENT TIMES.
NHTSA complaint #11279677 — an unverified report by a vehicle owner.
at 160,000 milesSelma, CA
FUEL/PROPULSION SYSTEM
JUST DRIVING ON HIGHWAY 41 AND IT JUST STOPPED. ENGINE WENT DEAD. PULLED OVER TO SIDE OF ROAD AND TRIED STARTING AGAIN AND IT WOULDNT START. HAD TO GET IT TOWED. ITS BEEN IN SHOP FOR 20 DAYS. NEEDS A NEW FUEL TANK BECAUSE THE INNER LINING IS PEELING AND PARTICLES ARE GOING THROUGH ENGINE! NEED HELP I PURCHASED THIS TRUCK IN 2015 AND ITS BEEN IN SHOP 7 DIFFERENT TIMES.
NHTSA complaint #11279677 — an unverified report by a vehicle owner.
at 123,000 milesCalhan, CO
EXTERIOR LIGHTING
MY DOME AND RUNNING BOARD LIGHTS ON MY 2003 FORD F350 SUPER DUTY, 4 DOOR TRUCK, STAY ON WHEN I AM DRIVING AND WHEN THE VEHICLE IS TURNED OFF AND LOCKED. ALSO WHILE DRIVING, THE DASH VEHICLE LIGHT IS RED SHOWING THAT ALL 4 DOORS ARE OPEN. ICAN BE PARKED OR MOVING, THE LIGHTS STAY ON. BOTH MY BATTERIES DRAIN. SO I HAV TO CARRY JUMPER CABLES.
NHTSA complaint #11232351 — an unverified report by a vehicle owner.
at 63,800 milesDunnellon, FL
WHEELS
I AM INTERESTED IN THE HISTORY OF BF GOODRICH RUGGED TERRAIN T/A TIRES MADE IN 2014. I BOUGHT A SET OF FOUR LT 265/75-16 LRE FOR MY F350 ON 31 MAY, 2014. THEY CAME WITH A 6 YEAR/50K MILE WARRANTY. I HAD TIRES ROTATED PER WARRANTY. ON 11 APRIL, 2019, I EXPERIENCED A DRIVERS REAR TIRE FAILURE ON THE FLORIDA TURNPIKE (WITH CRUISE CONTROL SET @ 77MPH) CAUSING MINOR DAMAGE. CONTACTED DEALER WHO SAID "ROAD HAZARD" NOT COVERED. CONTACTED BFG WHO REQUESTED TIRE REMAINS BE SENT FOR ANALYSIS (TO PROVE ROAD HAZARD). ON 10 MAY DEPARTED FROM HOME TO GO TO VIRGINIA. 150 MILES UP I75 HAD TIRE VIBRATION AGAIN. PULLED OVER IN TIFTON, GA AND CHECKED TIRE TIME WITH IR GUN. ALL TIRES RUNNING BETWEEN 95-108 F. FELT TIRES AND HAD A BULGE IN DRIVERS FRONT. INSTALLED SPARE AND STARTED LOOKING FOR A BFG DEALER THAT HAD TWO TIRES IN INVENTORY (ONE TO INSTALL/ONE TO CARRY IN CASE OF FURTHER TROUBLE WITH SET). AS I APPROACHED MACON, GA, ANOTHER TIRE STARTED VIBRATING. WITHIN 5 MILES - IT BLEW HARD AT THE DRIVERS REAR POSITION AGAIN CAUSING OVER $3200 DAMAGE. CALLED EMERGENCY TIRE SERVICE AND REPLACED THE THREE REMAINING TIRES FROM THE 2014 SET. NOTIFIED BFG AND THEY ONLY WANTED THE THIRD FAILURE (SECOND BLOW) FOR ANALYSIS. CUSTOMER SERVICE REP STATED ALL TIRE BULGES ARE CAUSED BY "ROAD HAZARDS". IN SUMMARY - I EXPERIENCED THREE FAILURES IN JUST OVER 800 MILES ON A SET OF TIRES THAT ONLY HAVE 17,000 MILES ON THEM (REMAINING TREAD IS 11/32 PER DEALER INSPECTION). SINCE I STILL HAVE ALL OF THE TIRES - PHOTOS AVAILABLE UPON REQUEST. FIRST TIRE DID SHOW ONE SECTION 7 INCHES LONG WITH FOUR RADIAL SPLITS STARTING AT THE RIM. SECOND TIRE HAS NUMEROUS RADIAL SPLITS BUT NONE ARE CLOSELY CLUSTERED. IS MY EXPERIENCE UNIQUE TO MY SET OF CONDITIONS OR ARE THERE OTHER SIMILAR OCCURRENCES. THANK YOU FOR ANY HELP OR INSIGHT YOU CAN PROVIDE (XXXXX) PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
NHTSA complaint #11222886 — an unverified report by a vehicle owner.
at 63,800 milesDunnellon, FL
TIRES
I AM INTERESTED IN THE HISTORY OF BF GOODRICH RUGGED TERRAIN T/A TIRES MADE IN 2014. I BOUGHT A SET OF FOUR LT 265/75-16 LRE FOR MY F350 ON 31 MAY, 2014. THEY CAME WITH A 6 YEAR/50K MILE WARRANTY. I HAD TIRES ROTATED PER WARRANTY. ON 11 APRIL, 2019, I EXPERIENCED A DRIVERS REAR TIRE FAILURE ON THE FLORIDA TURNPIKE (WITH CRUISE CONTROL SET @ 77MPH) CAUSING MINOR DAMAGE. CONTACTED DEALER WHO SAID "ROAD HAZARD" NOT COVERED. CONTACTED BFG WHO REQUESTED TIRE REMAINS BE SENT FOR ANALYSIS (TO PROVE ROAD HAZARD). ON 10 MAY DEPARTED FROM HOME TO GO TO VIRGINIA. 150 MILES UP I75 HAD TIRE VIBRATION AGAIN. PULLED OVER IN TIFTON, GA AND CHECKED TIRE TIME WITH IR GUN. ALL TIRES RUNNING BETWEEN 95-108 F. FELT TIRES AND HAD A BULGE IN DRIVERS FRONT. INSTALLED SPARE AND STARTED LOOKING FOR A BFG DEALER THAT HAD TWO TIRES IN INVENTORY (ONE TO INSTALL/ONE TO CARRY IN CASE OF FURTHER TROUBLE WITH SET). AS I APPROACHED MACON, GA, ANOTHER TIRE STARTED VIBRATING. WITHIN 5 MILES - IT BLEW HARD AT THE DRIVERS REAR POSITION AGAIN CAUSING OVER $3200 DAMAGE. CALLED EMERGENCY TIRE SERVICE AND REPLACED THE THREE REMAINING TIRES FROM THE 2014 SET. NOTIFIED BFG AND THEY ONLY WANTED THE THIRD FAILURE (SECOND BLOW) FOR ANALYSIS. CUSTOMER SERVICE REP STATED ALL TIRE BULGES ARE CAUSED BY "ROAD HAZARDS". IN SUMMARY - I EXPERIENCED THREE FAILURES IN JUST OVER 800 MILES ON A SET OF TIRES THAT ONLY HAVE 17,000 MILES ON THEM (REMAINING TREAD IS 11/32 PER DEALER INSPECTION). SINCE I STILL HAVE ALL OF THE TIRES - PHOTOS AVAILABLE UPON REQUEST. FIRST TIRE DID SHOW ONE SECTION 7 INCHES LONG WITH FOUR RADIAL SPLITS STARTING AT THE RIM. SECOND TIRE HAS NUMEROUS RADIAL SPLITS BUT NONE ARE CLOSELY CLUSTERED. IS MY EXPERIENCE UNIQUE TO MY SET OF CONDITIONS OR ARE THERE OTHER SIMILAR OCCURRENCES. THANK YOU FOR ANY HELP OR INSIGHT YOU CAN PROVIDE (XXXXX) PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
NHTSA complaint #11222886 — an unverified report by a vehicle owner.
at 250,000 milesElmwood Park, IL
UNKNOWN OR OTHER
THE PASSENGER SIDE REAR SPARK PLUG BLEW OUT OF THE SOCKET
NHTSA complaint #11031631 — an unverified report by a vehicle owner.
at 147,000 milesSummerland KEY, FLCrash1 injured
AIR BAGS
TL* THE CONTACT OWNS A 2003 FORD F-350. WHILE DRIVING 50 MPH, THE CONTACT CRASHED INTO ANOTHER VEHICLE. NONE OF THE AIR BAGS DEPLOYED. THE VEHICLE WAS TOWED TO A COLLISION CENTER AND THE DEALER WAS NOT CONTACTED AS OF YET. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED A NECK FRACTURE THAT REQUIRED MEDICAL ATTENTION. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 147,000.
NHTSA complaint #11020924 — an unverified report by a vehicle owner.
at 95,000 milesLAS Vegas, NV
UNKNOWN OR OTHER
FOR SEVERAL YEARS, WE HAVE HAD EXHAUST GASES GOING INTO OUR TRUCK CAB. WE DO NOT DRIVE THE TRUCK DUE TO THIS REASON. ONE YEAR AGO, WE TOOK THE TRUCK TO DIESEL SPECIALISTS HERE IN LAS VEGAS. THEY SAID THAT THERE WAS A PROBLEM WITH THE MANIFOLD. THEY TRIED TO FIX IT AND IT WAS GOOD FOR ABOUT A WEEK UNTIL IT STARTED TO FORCE EXHAUST GASES BACK INTO THE CAB OF THE TRUCK. I UNDERSTAND THAT THERE IS A LARGE RECALL OF FORD VEHICLES DOING THE SAME ISSUE. IT APPEARS THAT FORD IS STILL MAKING VEHICLES WITH FAULTY EQUIPMENT ON THEM. WE WOULD HAVE TAKEN OUR TRUCK BACK TO THE DEALER BUT WE DO NOT HAVE A WARRANTY.
NHTSA complaint #11012818 — an unverified report by a vehicle owner.
at 150,000 milesHarpswell, ME
TIRES:TREAD/BELT
TL* THE CONTACT OWNS A 2003 FORD F-350 EQUIPPED WITH BF GOODRICH RUGGED TERRAIN T/A TIRES, SIZE: 285/75/16. WHILE DRIVING 75 MPH, THE FRONT PASSENGER SIDE TIRE SUSTAINED TREAD SEPARATION. THE CONTACT STATED THAT THERE WAS DAMAGE DOWN TO THE FENDER AND FENDER WELL OF THE VEHICLE. THE CONTACT STATED THAT THE TIRE WAS STILL FULLY INFLATED. THE CONTACT STATED THAT AAA WAS ABLE TO REPLACE THE TIRE, BUT ALL OF THE REMAINING TIRES ALSO SHOWED EVIDENCE OF TREAD SEPARATION. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN AND DOT NUMBER WERE UNKNOWN. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 150,000 AND THE TIRE FAILURE MILEAGE WAS 20,000.
NHTSA complaint #10983660 — an unverified report by a vehicle owner.
at 133,003 milesNewbury Park, CA
ENGINE
DRIVING ALONG LOUD NOISE PULLED OVER TO FIND A SPARK PLUG BLEW OUT OF THE ENGINE BLOCK TAKING THE THREADS WITH IT. NO FIRE THANK GOODNESS!
NHTSA complaint #10909834 — an unverified report by a vehicle owner.
at 105,000 milesFrankfort, KY
POWER TRAIN
I WAS DRIVING DOWN THE ROAD AND I HEARD A LOUD POP. THE ENGINE HAD A VERY ABRUPT LOSS IN POWER AND BEGAN SHAKING AS I TRIED TO ACCELERATE. I WAS ON A 2 LANE ROAD AND HAD NO CHOICE BUT TO TRY AND MAINTAIN MY SPEED TO PREVENT CAUSING AN ACCIDENT FROM BEING REAR ENDED. AFTER DRIVING SEVERAL MILES TO A PLACE I COULD SAFELY STOP, I CHECKED UNDER THE HOOD AN A SPARK PLUG HAD BEEN SHOT FROM THE ENGINE. AFTER REVIEWING THIS ON THE WEB, THERE ARE MANY COMPLAINTS LIKE MINE WHERE SPARK PLUGS WERE SHOT OUT OF ENGINES. NHTSA NEEDS TO EVALUATE THIS AS REVIEW. HAD THE ENGINE CAUGHT FIRE I WOULD NOT HAVE KNOWN AND I HAD NO WHERE TO PULL OFF THE ROAD. THIS IS A RESULT OF AN CYLINDER HEAD WITH INADEQUATE THREADS FOR SPARK PLUGS TO THREAD INTO AND TAKE HOLD OVER TIME THE ALUMINUM WEAKENS AND THIS HAPPENS. IF THIS WASN'T A PROBLEM WHY DID FORD REDESIGN CYLINDER HEADS AFTER THESE MODEL ENGINES TO ACCOMMODATE MORE THREADING TO HOLD THE SPARK PLUGS IN THE ENGINE?
NHTSA complaint #10721515 — an unverified report by a vehicle owner.
at 105,000 milesFrankfort, KY
ENGINE
I WAS DRIVING DOWN THE ROAD AND I HEARD A LOUD POP. THE ENGINE HAD A VERY ABRUPT LOSS IN POWER AND BEGAN SHAKING AS I TRIED TO ACCELERATE. I WAS ON A 2 LANE ROAD AND HAD NO CHOICE BUT TO TRY AND MAINTAIN MY SPEED TO PREVENT CAUSING AN ACCIDENT FROM BEING REAR ENDED. AFTER DRIVING SEVERAL MILES TO A PLACE I COULD SAFELY STOP, I CHECKED UNDER THE HOOD AN A SPARK PLUG HAD BEEN SHOT FROM THE ENGINE. AFTER REVIEWING THIS ON THE WEB, THERE ARE MANY COMPLAINTS LIKE MINE WHERE SPARK PLUGS WERE SHOT OUT OF ENGINES. NHTSA NEEDS TO EVALUATE THIS AS REVIEW. HAD THE ENGINE CAUGHT FIRE I WOULD NOT HAVE KNOWN AND I HAD NO WHERE TO PULL OFF THE ROAD. THIS IS A RESULT OF AN CYLINDER HEAD WITH INADEQUATE THREADS FOR SPARK PLUGS TO THREAD INTO AND TAKE HOLD OVER TIME THE ALUMINUM WEAKENS AND THIS HAPPENS. IF THIS WASN'T A PROBLEM WHY DID FORD REDESIGN CYLINDER HEADS AFTER THESE MODEL ENGINES TO ACCOMMODATE MORE THREADING TO HOLD THE SPARK PLUGS IN THE ENGINE?
NHTSA complaint #10721515 — an unverified report by a vehicle owner.
at 248,000 milesNorfolk, VA
FUEL/PROPULSION SYSTEM
VEHICLE STALLED AT 55 MPH ON HIGHWAY.
NHTSA complaint #10676690 — an unverified report by a vehicle owner.
at 80,000 milesSandwich, MA
STRUCTURE:BODY
TL* THE CONTACT OWNS A 2003 FORD F-350. THE CONTACT STATED THAT THE BED OF THE VEHICLE WAS RUSTED AND CAUSED SHARP EDGES TO DEVELOP. THE CONTACT WAS UNABLE TO UTILIZE THE BED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.
NHTSA complaint #10632394 — an unverified report by a vehicle owner.
Norwood, MA
ENGINE
I CALLED FORD MOTOR COMPANY MY 2003 FORD F350 SD. SC. 4X4 5.4 ENG. WITH THE PROBLEM WITH BOTH EXHAUST MANIFOLDS ROTTING AWAY & THE STUDS & NUTS THAT HOLD THE EXHAUST MANIFOLDS TO ENGINE HEADS THAT THEY WERE ALL ROTTING AWAY , THEY TOLD ME WE WON'T FIX THE PROBLEMS FOR FREE . I WOULD LIKE FOR TO INVESTIGATE THIS PROBLEM BEFORE MANY PEOPLE WILL GET INJURY OR MANY FATALITY WILL HAPPEN WHEN THE EXHAUST MANIFOLDS FALL OFF AND CATCH ON FIRE & BURN UP BECAUSE FIRE COMES OUT OF THE ENGINE TO THE EXHAUST MANIFOLDS . I TALKED TO MANY FORD DEALERS THEY TOLD ME THAT THEY HAVE REPLACED MANY OF THESE EXHAUST MANIFOLDS WITH THE SAME PROBLEMS I HAVE & HAD TO CHARGE THE OWNER OF THESE TRUCKS & MANY OTHER YEARS OF THESE FORD TRUCKS . PLEASE HELP ME & MANY OTHER OWNERS OF THESE FORD TRUCKS TO MAKE FORD MOTOR COMPANY RECALL THIS PROBLEMS BEFORE PEOPLE WILL DIE & FIX THIS PROBLEM FOR FREE . THANKS
NHTSA complaint #10607928 — an unverified report by a vehicle owner.