Ford Maverick Hybrid engine problems

ENGINE

Eninge started knocking, flashed warnings to pull over immediately. I did and had the vehicle towed to Westway Ford in Irving. Their investigation showed the engine needs a full rebuild and they are claiming it is not covered under warranty. They shared pictures & a written repair estimate. Doing an analysis of the pictures they took and their description of what happened, combined with what I experienced and observed, this appears to be a textbook case of the behavior and outcome of the mechanical failure described in recall 23S27.

NHTSA complaint #11741298 — an unverified report by a vehicle owner.

ENGINE

The contact owns a 2023 Ford Maverick. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. There was a fuel odor on the exterior and interior of the vehicle. No warning lights were illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed with a fractured fuel seal. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer; however, the vehicle was not diagnosed. The contact was informed that a diagnostic test was needed to determine the cause of the failure. The dealer declined to provide a free diagnostic test. The contact referenced the notification of NHTSA Campaign Number: 23V380000 (Engine); however, the VIN was not associated. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 45,300.

NHTSA complaint #11725203 — an unverified report by a vehicle owner.

ENGINE

Per the dealership my vehicle is throwing the same codes P1061 and P032F as the recall that is less than a month from when my vehicle was built. My vehicle knocks and then the speed drops to less than 35 miles and it happened to me in traffic. It is very dangerous and again this is the same issue as the recall for my 2023 that is for other 2023 vehicles. I have called Ford to get help and file a complaint but am getting zero help. Again this is a very dangerous event that is happening and could cause damage not only to my vehicle but to others. I have to work so driving the vehicle is my only option right now and I can't afford the $9,000 to fix something that is a Ford issue. Please review and have Ford pay for the safety issue they already know they have. Thanks

NHTSA complaint #11724855 — an unverified report by a vehicle owner.

ENGINE

Just picked up vehicle after having a new battery installed. Was getting pop up on dashboard every few seconds that electrical saving mode was active. Then all of a sudden the truck shut off while driving about 45 mph on a busy road. Dash said switch to neutral to start vehicle which i tried but nothing happened. Truck coasted to a stop and would not start or even shift into neutral to push it off of the road. The dashboard was flashing pretty much every warning possible including stop safety, shift system failure, parking brake , battery saver active etc. The truck continued to not start or shift. Tow truck was called and it was towed home.

NHTSA complaint #11723267 — an unverified report by a vehicle owner.

ENGINE

My 2022 ford Maverick is constantly sometimes several times a day and sometimes several times a week , but since 6 weeks after purchase I have been getting powertrain fault , engine fault and hybrid battery fault alerts from my ford pass my check engine light comes on my s service wrench light comes on also and my vehicle has reduced power. As well as my battery is constantly needing to be jumped. The dealership says my Battery is fine although I’ve already replaced it twice at my exspence. I’ve had to pay for diagnostics and pcm updates supposedly to fix these problems but no resolve. My vehicle goes into reduced power while driving 75 mph up the interstate and will not excellerate causeing the vehicle to coast to a stop. After sitting a while it can be started and driven. Today I received all three faults at 10:20 am so I went to my ford.com and done a health check and it says my vehicle is healthy with no engine or power train faults. But my ford pass alerts , my dashboard warning lights , and the performance of my vehicle says otherwise. I have been put in many situations on high speed roads and my vehicle will not accelerate. Often times it is necessary to jump my battery for I can move my vehicle. These issues are a constant safety hazard to all the drivers on the road when a vehicle suddenly loses power at high speeds. After 4 years of fighting with ford for a resolve I need help. I have seen numerous recalls issued addressing these very issues but they are not issued for my vin although the data on the recall states the recall pertains to vehicles made at the hermacillo Mexico plant . Which mine was on Dec 2021. I feel like my vin somehow is being overlooked and I’m not recieving the recall for the repairs. I also believe that due to the electrical issue my truck can not retain the obd codes. I have taken my vehicle to several dealerships all telling me different resolve which I pay for and no resolve. Please help

NHTSA complaint #11723301 — an unverified report by a vehicle owner.

ENGINE

I STARTED THE CAR AND MY ENGINE WONT TURN ON ONLY HYBRID SYSTEM. THE MAINTIENCE LIGHTAND ENGINE LIGHT APPEAR WITH FUEL DOOR OPEN ERROR AND TRACTION OFF AND DRIVER ASSITANCE OFF . I THEN JUMP STARTED TRUCK . TRUCK ENGINE THEN TURNED ON AND SAME ERRORS LIGHTS STILL APPEARED . BUT I WAS ABLE TO SHIFT INTO GEAR NOW WITH JUMP START . HOW EVER TRUCK WOULD NOT ACCELERATE WHEN I PUSH GAS PEDAL . BUT IF I LET GO OF THE BRAKES , THE TRUCK WILL SLOWLY ACCELERATE ON ITS ON . AND SPEED UP TO 30-40 MPH WITH OUT PRESSING THE GAS .

NHTSA complaint #11707290 — an unverified report by a vehicle owner.

ENGINE

Shortly after purchase, my 2025 Ford Maverick Hybrid AWD experienced a sudden and severe electrical burning or melting odor while driving at freeway speed (approximately 75 mph). The odor was extremely strong and clearly coming from my vehicle. At the same time, the vehicle produced a loud, continuous whirring or growling noise and experienced a sudden loss of power, as if under heavy load or braking. I exited the freeway as soon as safely possible. No visible smoke or fire was observed, but the odor raised serious concern for overheating electrical or hybrid drivetrain components Since the initial incident, the vehicle has experienced multiple similar but less severe events, including intermittent electrical odors, abnormal hybrid noises, hesitation or lag when switching between electric and gasoline operation, and a significant and permanent reduction in fuel economy. The vehicle has been taken to a Ford dealership multiple times for inspection. I requested inspection for signs of overheating or electrical damage. No diagnostic trouble codes were found and the vehicle was returned without repair. I am concerned this condition may involve overheating or failure of hybrid or electrical drivetrain components, such as the inverter, electric motor, or wiring, which may not immediately trigger diagnostic trouble codes but could pose a safety risk. I am also aware of other 2025 Ford Maverick Hybrid owners reporting similar electrical odors, abnormal hybrid noises, and power loss symptoms in public owner forums, suggesting this may not be an isolated incident. I am submitting this complaint to document a potential safety-related defect involving overheating or electrical failure in the hybrid drivetrain system.

NHTSA complaint #11705804 — an unverified report by a vehicle owner.

ENGINE

AUTOMATIC REVVING INCIDENT 1 DATE: November 25, 2025 TIME: about 4:05pm LOCATION: [XXX] WEATHER: Slight rain, around 37º F VEHICLE STATUS: In Park, heat dial turned on. DESCRIPTION OF ISSUE: Turned key to on position while in park. ICE engine immediately turned on and revved all the way, as if the accelerator pedal was pressed down all the way. Pedal was NOT under floor mats. Immediately turned key to off position, let sit for a moment. Turned key to on position again and issue seemed to be resolved. No check engine lights or other codes were showing on the dash cluster. AUTOMATIC REVVING INCIDENT 2 & 3 DATE: December 2, 2025 TIME: about 4:05pm LOCATION: [XXX] WEATHER: Clear, around 27º F VEHICLE STATUS: In drive, heat dial turned on. DESCRIPTION OF ISSUE: Turned key to on position while in park. Heat was on. Immediately turned dial to “D,” and engine proceeded to again rev all the way up. However, this time, full power was transferred to wheels, causing vehicle to attempt to lunge forward. Luckily, I was on an icy patch of the road, and the tires spun instead of gaining traction. I immediately slammed the brakes and turned the car off. Waited about 2 minutes and then turned key to on position, and the exact same thing happened again. No check engine lights or other codes were showing on the dash cluster. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11702611 — an unverified report by a vehicle owner.

ENGINE

The engine stalled and won't start came to a slow stop warning lights came on and said "stop safely now". Turn.\nKey on engine may start for 1 second stops and we're not going to drive or any mode

NHTSA complaint #11702077 — an unverified report by a vehicle owner.

ENGINE

On November 9th, the vehicle became undrivable with the following alerts: "Stop safely now", "Pre-collision assist not available", "Check Brake System", "Front Camera Temporarily not available", "service vehicle soon", "service advance trac", "hill start assist not available" The accelerator was non-functional; however, when releasing the brake pedal the vehicle starts to accelerate, without pressing the accelerator. Dealer said they are unable to reproduce the event. This is the second time this has occurred with this vehicle, previously submitted complaint on this same VIN.

NHTSA complaint #11699914 — an unverified report by a vehicle owner.

ENGINE

The 2022 Ford Maverick repeatedly experiences complete electrical system failures, including engine shutdown, loss of power steering, brakes, and the electronic parking brake, while driving at highway speeds, resulting in total loss of vehicle control and creating a life-threatening situation for the driver, passengers, and others on the road; prior warning signs included the 12-volt battery not staying charged and intermittent total electrical power loss, and while no warning lamps indicated imminent failure, the issue was reproduced and documented by a dealership that replaced the battery, performed a BCM relearn, and applied a software update, yet the problem persisted, leaving the vehicle undriveable and unsafe, requiring repeated jump-starts, and demonstrating a fundamental defect in the electrical and control systems; the vehicle is currently scheduled for further warranty diagnostics at a second dealership, and because prior warranty repairs failed to correct this repeat, safety-critical, and life-threatening defect, I request immediate manufacturer investigation, full warranty coverage, and evaluation for vehicle replacement under applicable Lemon Law or consumer protection remedies, as the repeated failure places lives at risk and the vehicle cannot be safely operated until fully corrected.

NHTSA complaint #11698238 — an unverified report by a vehicle owner.

ENGINE

This exact situation has occurred twice in the past 6000 miles driven. Both occurred while driving at highway speeds, once on I85N and once on I75N in GA. Our 2023 Ford Maverick XLT Hybrid suddenly and unexpectedly loss power and shutdown. This forced us to make an emergency stop and attempt to pull over in high speed, heavy traffic in both instances. The vehicle eventually restarted and was drivable with a check engine light illuminated. The DTCs were read with an OBDII scanner and were recorded as P0811, P0E71 and P1920. The first time this occur the vehicle was taken back to Ford under warranty and they said they reprogrammed the PCM and another control module and assured us it was repaired. Obviously that is not the case. The vehicle is currently with Ford being diagnosed. Please follow up on this one. We're not the only Maverick Hybrid owners to have this unfortunate and very unsafe experience. This situation of a vehicle suddenly dying in heavy traffic is going to get someone killed. Thanks in advance for your consideration in this matter. We would like a better explanation from Ford besides "We reprogrammed a computer".

NHTSA complaint #11697663 — an unverified report by a vehicle owner.

ENGINE

The car have a Big vibration when speed up over 45 MPH

NHTSA complaint #11696731 — an unverified report by a vehicle owner.

ENGINE

While driving on the freeway complete loss of power, loud sound, visible smoke. Determined by the dealer that an internal engine part failed.

NHTSA complaint #11682288 — an unverified report by a vehicle owner.

ENGINE

The contact owns a 2023 Ford Maverick. The contact stated that while driving approximately 65 MPH, the check engine warning light illuminated, and the "Service Engine Immediately" message was displayed. The contact stated that the vehicle started losing motive power. The accelerator pedal was depressed, but the vehicle decelerated to 5 MPH. The contact stopped and had the vehicle towed to a dealer, who was unable to determine the cause of the failure. The vehicle was not repaired. The contact stated that the failure reoccurred. The contact used a handheld scanner and retrieved DTC: P1061 (Faulty Rod Bearing). The vehicle was towed to the same dealer, but the dealer was unable to duplicate the failure. The vehicle was not repaired. The contact stated that the failure reoccurred, and the vehicle was towed to the same dealer where it was determined that the long block needed to be replaced. The vehicle was not repaired. The contact spoke with a mechanic and was informed that the failure was related to Customer Satisfaction Program: 23N06 (Long Block Replacement). The manufacturer was contacted for confirmation that the vehicle was covered under the CSP; however, the contact was informed that the vehicle was not covered under the CSP. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 80,000.

NHTSA complaint #11681949 — an unverified report by a vehicle owner.

ENGINE

I took delivery of vehicle from dealer on [XXX]. On [XXX] I was driving on the freeway when a high voltage sign and the message "Pull off road when safe" lit up the dashboard. The engine lost all power and I was able to coast to a stop on the shoulder. After 10-15 minutes, the vehicle would restart and I dropped at the dealership for a fix - it had less than 2,000 miles. They kept it until 7/28/25 when they said it was a "glitch" and updated software. On [XXX] I was again driving on the freeway when the "Pull off road when safe" message displayed again and the engine once again stopped but I was fortunately able to coast to an exit ramp. There was a Ford dealership right there and three guys came out to try to get it started. Again after 10 minutes of sitting the vehicle started and we pulled into a service bay where the dealership still holds my vehicle. Their diagnostic was the hybrid battery junction box needed to be replaced. It is on backorder and is still not fixed. However, both times the engine shut completely down which is extremely dangerous on freeways with semi-trucks and traffic driving fast and all you can do is coast to a stop. I was fortunate in each episode that the truck was not hit by another vehicle. I have zero trust that this vehicle will run properly even with the dealer fix. I have been in contact with Ford about buying the vehicle back as I read similar stories online. This seems to be a huge safety issue. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11679536 — an unverified report by a vehicle owner.

ENGINE

While driving on onramp to the interstate the engine shut down and warning came on pull over now. All power was lost. The APP showed power train fuel control module could not connect. I tried to restart but had no power. On 6/16/2025 I took the vehicle in for repair (could not get appointment). It was returned (could not duplicate problem). On my way home it happened again engine lost power while driving. The vehicle was brought back to Ford. This time it was returned 6/25/2025.

NHTSA complaint #11674048 — an unverified report by a vehicle owner.

ENGINE

The contact owns a 2024 Ford Maverick. The contact stated that while driving up a hill at an undisclosed speed, the vehicle lost motive power and stalled. There was no warning light illuminated. The contact was able to restart the vehicle. The contact stated that the failure persisted. The contact stated that on a separate occasion, while driving 70 MPH, the vehicle lost motive power without warning and stalled. The contact was able to coast to the side of the road. The vehicle restarted independently. The contact stated that several days later, while driving 70 MPH, the vehicle stalled and restarted independently. The vehicle was taken to an independent mechanic; however, no cause for the failure was found. The vehicle was taken to the dealer but was not yet been diagnosed. The manufacturer was notified of the failure. The failure mileage was approximately 7,500.

NHTSA complaint #11670571 — an unverified report by a vehicle owner.

ENGINE

This is the 3rd of 4th time this has happened since owning this truck. While driving at freeway speeds I would lose acceleration. I would step on the gas pedal and nothing would happen. I would have to coast to the side or middle of the freeway. June 11th 2025 around 8am while doing 75 in the HOV lane I lost acceleration and had to stop in the median. After coasting to a stop I would turn off the car and wait about 30 sec then turn car back on. Then continue without furture issues. I took a video of issue but could not upload a .MOV

NHTSA complaint #11668469 — an unverified report by a vehicle owner.