FaultScore

FaultScore report

2020 KIA RIO problems

Owners have filed 37 complaints about the 2020 KIA RIO with NHTSA between 2020 and 2026. The largest single group is the other & unspecified. Across this model's run it ranks 15 of 23 worst.

D

FaultScore 62/100

Higher is worse. Measured against the other years of the KIA RIO.

How this is worked out

The numbers

37

Complaints

5

Crashes reported

9

Fires reported

1

Injuries reported

3 complaints report a death.

560 mi

Median mileage at failure

Half of reported failures happened before this

90%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 23 vs 50 Severity 100 vs 50 Early failure 100 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 23
Against the median year of the KIA RIO. 50 means typical for this model; 100 means roughly double.
Severity — 100
48.6% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 100
90% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2020 compares with every other KIA RIO

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2020 KIA RIO

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Other & Unspecified 7 18.9%

0 crashes, 2 fires · median 560 mi

Transmission & Drivetrain 5 13.5%

1 crashes, 1 fires · median 34,857 mi

Engine & Cooling 5 13.5%

1 crashes, 1 fires · median 300 mi

Steering 4 10.8%
Electrical System 4 10.8%

0 crashes, 3 fires

Brakes 3 8.1%

Median failure at 560 miles

Wheels 2 5.4%

1 crashes, 1 fires · median 186 mi

Lights 2 5.4%
Seat Belts 1 2.7%

1 crashes, 0 fires · median 5,000 mi

Windows, Mirrors & Wipers 1 2.7%

Median failure at 25 miles

Acceleration & Cruise Control 1 2.7%

1 crashes, 1 fires

Suspension 1 2.7%
Airbags 1 2.7%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 6 60.0%
1,000 – 9,999 miles 1 10.0%
10,000 – 24,999 miles 1 10.0%
25,000 – 49,999 miles 2 20.0%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Aug 2020 peak 6 Mar 2026

Recalls on the 2020 KIA RIO

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

21V936000

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

Kia Motors America (Kia) is recalling certain 2020-2021 Rio vehicles. The brake master cylinder may have been manufactured with sharp edges that can damage the inner oil seal, resulting in reduced braking performance.

Risk: Reduced braking performance can cause longer brake pedal travel or extend the distance required to stop the vehicle, increasing the risk of a crash.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2021730 29 units in Canada

Brakes

Issue: On certain vehicles, the brake master cylinder could fail and cause reduced braking. If this happens, the driver may experience increased brake pedal travel and a change in brake pedal feel (soft or low pedal). Safety Risk: Reduced brake performance can cause extended stopping distances and increase the risk of a crash. Corrective Actions: Kia will notify owners by mail and instruct you to take your vehicle to a dealer to replace the brake master cylinder.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Jeffersonville, IN Fire

UNKNOWN OR OTHER

I went into a rural King store to shop when I came back out my car was completely filled with smoke. I opened the front passengerdoor and the smoke hit me in the face it was so thick and green it was just it took my breath. It took me 10 minutes to locate what had happened and down on the door frame of the passenger side of the front seat where the wiring is there was a whole melted all the way through that panel and you could see the wiring was exposed so I assume that the wiring had caught on fire. I'm not sure about this it has been looked at and it is at Jeff Wilder Toyota in Clarksville Indiana. They want me to pay $1,000 deductible for this but I feel like if it was a wiring issue key is should be responsible. I am going through a flood right now in my home and now I have to deal with that and I don't think I'm even responsible for the payment I think he is at the cover it.

NHTSA complaint #11653010 — an unverified report by a vehicle owner.

Jeffersonville, IN Fire

ELECTRICAL SYSTEM

I went into a rural King store to shop when I came back out my car was completely filled with smoke. I opened the front passengerdoor and the smoke hit me in the face it was so thick and green it was just it took my breath. It took me 10 minutes to locate what had happened and down on the door frame of the passenger side of the front seat where the wiring is there was a whole melted all the way through that panel and you could see the wiring was exposed so I assume that the wiring had caught on fire. I'm not sure about this it has been looked at and it is at Jeff Wilder Toyota in Clarksville Indiana. They want me to pay $1,000 deductible for this but I feel like if it was a wiring issue key is should be responsible. I am going through a flood right now in my home and now I have to deal with that and I don't think I'm even responsible for the payment I think he is at the cover it.

NHTSA complaint #11653010 — an unverified report by a vehicle owner.

Jeffersonville, IN Fire

ELECTRICAL SYSTEM

I came out of a store last week and there was smoke inside my car and when I opened the door there was a hole down by the door frame on the passenger side that it burned all the way through to the frame of the car and now my lights are flashing on and off and sometimes a passenger headlight works sometimes the driver had light works but it's either one or the other it's doing all kinds of crazy stuff with the lights now I'm thinking it has to be in the electrical fire because it got hot enough to melt all the way through the plastic part of the bottom of my door I do have pictures

NHTSA complaint #11647263 — an unverified report by a vehicle owner.

Lake Mary, FL Fire

POWER TRAIN

The contact owns a 2020 Kia Rio. The contact stated the vehicle was parked at her residence, when entering inside the cab, she noticed the gear shaft was melted. The contact stated she did not visibly see fire. The police did come to her residence and informed the cause of the fire was an electronic failure but they do not file any fire reports. The contact did not contact the fire department. The vehicle was not drivable. The contact towed the vehicle to a local dealer and was made aware of the failure. The vehicle was not diagnosed or repaired. The vehicle was towed back to her residence. The manufacturer had not been informed of the failure. The failure mileage was unknown.

NHTSA complaint #11464361 — an unverified report by a vehicle owner.

Lake Mary, FL Fire

ELECTRICAL SYSTEM

The contact owns a 2020 Kia Rio. The contact stated the vehicle was parked at her residence, when entering inside the cab, she noticed the gear shaft was melted. The contact stated she did not visibly see fire. The police did come to her residence and informed the cause of the fire was an electronic failure but they do not file any fire reports. The contact did not contact the fire department. The vehicle was not drivable. The contact towed the vehicle to a local dealer and was made aware of the failure. The vehicle was not diagnosed or repaired. The vehicle was towed back to her residence. The manufacturer had not been informed of the failure. The failure mileage was unknown.

NHTSA complaint #11464361 — an unverified report by a vehicle owner.

Westlake, LA Crash Fire 3 killed

VEHICLE SPEED CONTROL

Yes my son bought this car last year I have been checking since January there has still been no recalls on his particular car he was in a car accident and unfortunately him and his passengers were all killed. I have contacted an attorney who has sent an inspector they said initial look it look like something to do with a rod in the engine and it catching fire but from other things it’s possible he could’ve had other problems dealing with the brakes the emergency assistance. So they think possible electrical and what else they have not said. They are getting with Kia to get his car moved there so they can have one of their people take it apart to preserve evidence to find out which or if many of the recalls had happened to his more happened to his car

NHTSA complaint #11462852 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 28,000 miles Allyn, WA

POWER TRAIN

The contact owns a 2020 Kia Rio. The contact stated that while coming to a stoplight, the vehicle unexpectedly stalled. There was no warning light illuminated. The vehicle did not need to be restarted. The vehicle was taken to the dealer; however, the vehicle was not diagnosed or repaired. The contact was informed by the dealer that the failure could not be duplicated. The manufacturer was not made aware of the failure. The approximate failure mileage was 28,000.

NHTSA complaint #11725043 — an unverified report by a vehicle owner.

Casa Grande, AZ

SERVICE BRAKES

Upon stopping at a red light and or stop sign, when applying brakes, the car continues to move forward, even after pumping the brakes. Vehicle has been diagnosed by a certified auto mechanic. The findings and recommendation for the Brake Master Cylinder to be the reason the vehicle continues to creep forward, when brake are applied and held. This issue has on two separate occasions near collision, because the vehicle wouldn't stop.

NHTSA complaint #11690648 — an unverified report by a vehicle owner.

Columbia, MS

POWER TRAIN

I was driving up a hill and it would not go past 20-30 mph, and the rpm will sometimes go up when not accelerating. The transmission does not shift when driving and will sometimes make the car stop and go stop and go continuously. Tried accelerating but the rpm would go up while the mph would not.

NHTSA complaint #11665742 — an unverified report by a vehicle owner.

Jeffersonville, IN Fire

UNKNOWN OR OTHER

I went into a rural King store to shop when I came back out my car was completely filled with smoke. I opened the front passengerdoor and the smoke hit me in the face it was so thick and green it was just it took my breath. It took me 10 minutes to locate what had happened and down on the door frame of the passenger side of the front seat where the wiring is there was a whole melted all the way through that panel and you could see the wiring was exposed so I assume that the wiring had caught on fire. I'm not sure about this it has been looked at and it is at Jeff Wilder Toyota in Clarksville Indiana. They want me to pay $1,000 deductible for this but I feel like if it was a wiring issue key is should be responsible. I am going through a flood right now in my home and now I have to deal with that and I don't think I'm even responsible for the payment I think he is at the cover it.

NHTSA complaint #11653010 — an unverified report by a vehicle owner.

Jeffersonville, IN Fire

ELECTRICAL SYSTEM

I went into a rural King store to shop when I came back out my car was completely filled with smoke. I opened the front passengerdoor and the smoke hit me in the face it was so thick and green it was just it took my breath. It took me 10 minutes to locate what had happened and down on the door frame of the passenger side of the front seat where the wiring is there was a whole melted all the way through that panel and you could see the wiring was exposed so I assume that the wiring had caught on fire. I'm not sure about this it has been looked at and it is at Jeff Wilder Toyota in Clarksville Indiana. They want me to pay $1,000 deductible for this but I feel like if it was a wiring issue key is should be responsible. I am going through a flood right now in my home and now I have to deal with that and I don't think I'm even responsible for the payment I think he is at the cover it.

NHTSA complaint #11653010 — an unverified report by a vehicle owner.

Jeffersonville, IN Fire

ELECTRICAL SYSTEM

I came out of a store last week and there was smoke inside my car and when I opened the door there was a hole down by the door frame on the passenger side that it burned all the way through to the frame of the car and now my lights are flashing on and off and sometimes a passenger headlight works sometimes the driver had light works but it's either one or the other it's doing all kinds of crazy stuff with the lights now I'm thinking it has to be in the electrical fire because it got hot enough to melt all the way through the plastic part of the bottom of my door I do have pictures

NHTSA complaint #11647263 — an unverified report by a vehicle owner.

Irving, TX

ENGINE

Recall SC223 Brake master cylinder. Rough metal edges can pinatrate Seals causing leaks poor braking functionality. NHTSA Capaign ID# 21V936000. Nov.30th.2021, 87 vehicles effected. Clay Cooley kia refused to honor the recall and fix the problem with my vehicle on 10/25/2024. Recall on the catalytic converters. Recall SC176 , Carbon monoxide poisoning due to exhaust systems malfunctioning and exhaust coming through the AC system. When I took my 2020 Rio S to Vanguard Kia Arlington Texas. Vanguard kia refused to honor the recall because my vehicle had over 80,000 miles and that's why Vanguard Kia service advisors wouldn't replace the catalytic converters. Or Vanguard kia would have replaced them! Even though it was a Safety issue. My wife and I recently was admitted to Parkland hospital for carbon monoxide poisoning levels of tests taken at the hospital blood gas tests were above level 9 for carbon monoxide poisoning. My level was 13. So now we're having to drive our 2020 rio s with the windows down and the ac vents closed. To keep from getting carbon monoxide poisoning again!! Please help us get these 2 SAFETY RECALL ISSUES FIXED. We cannot afford it out of pocket. Kia Should honor their recalls. vehicle owners.

NHTSA complaint #11622150 — an unverified report by a vehicle owner.

Naylor, GA

ENGINE

When I first purchased the car less than 90 days the engine light came on rook back to the dealership and notified Kia they didn't know why the engine light came on they said just drive it then I later told then engine light came on again and it act to over heat they said they had no signs when they did a diagnostic test they. I reported when the ac is on the engine light comes on and the car hesitates as if to stall they still saying they see nothing to indicate any problems there is problems also the back up camera stopped working the Kia customer service representative suggested to take it to another dealership the car has been to 2 different dealerships Langdale Kia Valdosta Georgia and Roundtree Moore Lake city Florida

NHTSA complaint #11545350 — an unverified report by a vehicle owner.

Orlando, FL

POWER TRAIN

I believe my Kia Rio S falls victim to the recall 2020 Kia Rio models have faced. Brake performance has been severely degraded on my vehicle over the past few weeks despite doing all recommended maintenance. When I first got my 2020 Kia Rio S I could brake with 5% pressure applied to the brakes, now it takes about 25-30% pressure and it seemingly is increasing every day. I have contacted the manufacturer and they advised me it would be a $2000 service charge minimum.

NHTSA complaint #11543523 — an unverified report by a vehicle owner.

Orlando, FL

STEERING

I believe my Kia Rio S falls victim to the recall 2020 Kia Rio models have faced. Brake performance has been severely degraded on my vehicle over the past few weeks despite doing all recommended maintenance. When I first got my 2020 Kia Rio S I could brake with 5% pressure applied to the brakes, now it takes about 25-30% pressure and it seemingly is increasing every day. I have contacted the manufacturer and they advised me it would be a $2000 service charge minimum.

NHTSA complaint #11543523 — an unverified report by a vehicle owner.

Orlando, FL

SERVICE BRAKES

I believe my Kia Rio S falls victim to the recall 2020 Kia Rio models have faced. Brake performance has been severely degraded on my vehicle over the past few weeks despite doing all recommended maintenance. When I first got my 2020 Kia Rio S I could brake with 5% pressure applied to the brakes, now it takes about 25-30% pressure and it seemingly is increasing every day. I have contacted the manufacturer and they advised me it would be a $2000 service charge minimum.

NHTSA complaint #11543523 — an unverified report by a vehicle owner.

Austin, TX

STEERING

My vehicle driver rear window was broken, steer column and stolen case # [XXX] I also own a vin # [XXX] and [XXX] . Please contact me [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11542585 — an unverified report by a vehicle owner.

Austin, TX

UNKNOWN OR OTHER

My vehicle driver rear window was broken, steer column and stolen case # [XXX] I also own a vin # [XXX] and [XXX] . Please contact me [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11542585 — an unverified report by a vehicle owner.

Clover, SC

UNKNOWN OR OTHER

My car acted like it haD a dead battery. This happened once before and after about 10 minutes when I tried starting it it started with no problems. this happened a couple of months the ago. This time, as I was sitting in the car the seat belt light came on but I couldn't wait for the issue to resolve.

NHTSA complaint #11537330 — an unverified report by a vehicle owner.

North Chesterfield, VA

ENGINE

I was driving at just over 20,000 miles, when cylinder 4 decided to go out of the bottom of my engine. They had to put a completely brand new motor in my car. So, what's stopping it from doing it again. There's other cars listed in a Kia/Hyundai settlement, but the Kia Ria is not listed.

NHTSA complaint #11533629 — an unverified report by a vehicle owner.

Jeffersonville, IN

STEERING

There has not been an incident yet but i don’t know who else to talk to. I am a FedEx Delivery driver and driver the largest Delivery truck made for FedEx and am fine with it ask day. However, the steering on my car is down right dangerous. My car drifts all over the road. It is ten times harder to keep my little cat on the road than my big work truck. So hard in fact that i have resorted to this. I am a good driver never even a ticket so i know how to drive. It’s not my driving please listen when i tell you something is WAY wrong with the steering or suspension or both on this vehicle. Just drive one and you will see very quickly what i am saying i promise!

NHTSA complaint #11521447 — an unverified report by a vehicle owner.

Jeffersonville, IN

SUSPENSION

There has not been an incident yet but i don’t know who else to talk to. I am a FedEx Delivery driver and driver the largest Delivery truck made for FedEx and am fine with it ask day. However, the steering on my car is down right dangerous. My car drifts all over the road. It is ten times harder to keep my little cat on the road than my big work truck. So hard in fact that i have resorted to this. I am a good driver never even a ticket so i know how to drive. It’s not my driving please listen when i tell you something is WAY wrong with the steering or suspension or both on this vehicle. Just drive one and you will see very quickly what i am saying i promise!

NHTSA complaint #11521447 — an unverified report by a vehicle owner.

Lakesite, TN

EXTERIOR LIGHTING

The Passenger Headlight has water inside it, and water vapor. The connections for the light blubs is corroding.

NHTSA complaint #11486648 — an unverified report by a vehicle owner.

Lake Mary, FL Fire

POWER TRAIN

The contact owns a 2020 Kia Rio. The contact stated the vehicle was parked at her residence, when entering inside the cab, she noticed the gear shaft was melted. The contact stated she did not visibly see fire. The police did come to her residence and informed the cause of the fire was an electronic failure but they do not file any fire reports. The contact did not contact the fire department. The vehicle was not drivable. The contact towed the vehicle to a local dealer and was made aware of the failure. The vehicle was not diagnosed or repaired. The vehicle was towed back to her residence. The manufacturer had not been informed of the failure. The failure mileage was unknown.

NHTSA complaint #11464361 — an unverified report by a vehicle owner.

Lake Mary, FL Fire

ELECTRICAL SYSTEM

The contact owns a 2020 Kia Rio. The contact stated the vehicle was parked at her residence, when entering inside the cab, she noticed the gear shaft was melted. The contact stated she did not visibly see fire. The police did come to her residence and informed the cause of the fire was an electronic failure but they do not file any fire reports. The contact did not contact the fire department. The vehicle was not drivable. The contact towed the vehicle to a local dealer and was made aware of the failure. The vehicle was not diagnosed or repaired. The vehicle was towed back to her residence. The manufacturer had not been informed of the failure. The failure mileage was unknown.

NHTSA complaint #11464361 — an unverified report by a vehicle owner.

Westlake, LA Crash Fire 3 killed

VEHICLE SPEED CONTROL

Yes my son bought this car last year I have been checking since January there has still been no recalls on his particular car he was in a car accident and unfortunately him and his passengers were all killed. I have contacted an attorney who has sent an inspector they said initial look it look like something to do with a rod in the engine and it catching fire but from other things it’s possible he could’ve had other problems dealing with the brakes the emergency assistance. So they think possible electrical and what else they have not said. They are getting with Kia to get his car moved there so they can have one of their people take it apart to preserve evidence to find out which or if many of the recalls had happened to his more happened to his car

NHTSA complaint #11462852 — an unverified report by a vehicle owner.

Westlake, LA Crash Fire 3 killed

WHEELS

Yes my son bought this car last year I have been checking since January there has still been no recalls on his particular car he was in a car accident and unfortunately him and his passengers were all killed. I have contacted an attorney who has sent an inspector they said initial look it look like something to do with a rod in the engine and it catching fire but from other things it’s possible he could’ve had other problems dealing with the brakes the emergency assistance. So they think possible electrical and what else they have not said. They are getting with Kia to get his car moved there so they can have one of their people take it apart to preserve evidence to find out which or if many of the recalls had happened to his more happened to his car

NHTSA complaint #11462852 — an unverified report by a vehicle owner.

Westlake, LA Crash Fire 3 killed

ENGINE

Yes my son bought this car last year I have been checking since January there has still been no recalls on his particular car he was in a car accident and unfortunately him and his passengers were all killed. I have contacted an attorney who has sent an inspector they said initial look it look like something to do with a rod in the engine and it catching fire but from other things it’s possible he could’ve had other problems dealing with the brakes the emergency assistance. So they think possible electrical and what else they have not said. They are getting with Kia to get his car moved there so they can have one of their people take it apart to preserve evidence to find out which or if many of the recalls had happened to his more happened to his car

NHTSA complaint #11462852 — an unverified report by a vehicle owner.

Junction City, KS

EXTERIOR LIGHTING

marker lights on the right side won't work both went off line and licence light same side is out same time and bulbs ,fuse replaced and still not working the kia service will not fix in kia of manharttan in kansas andi have 68,000 miles and they didn't offer a basic warrantty to be long when online for my my car and suppose to be under warranty for 110;00

NHTSA complaint #11446245 — an unverified report by a vehicle owner.

Junction City, KS

ELECTRICAL SYSTEM

marker lights on the right side won't work both went off line and licence light same side is out same time and bulbs ,fuse replaced and still not working the kia service will not fix in kia of manharttan in kansas andi have 68,000 miles and they didn't offer a basic warrantty to be long when online for my my car and suppose to be under warranty for 110;00

NHTSA complaint #11446245 — an unverified report by a vehicle owner.