FaultScore

FaultScore report

2005 Ford F-150 problems

Owners have filed 1,364 complaints about the 2005 Ford F-150 with NHTSA between 2004 and 2026. The largest single group is the windows, mirrors & wipers. Across this model's run it ranks 18 of 33 worst.

C

FaultScore 51/100

Higher is worse. Measured against the other years of the Ford F-150.

How this is worked out

The numbers

1,364

Complaints

66

Crashes reported

42

Fires reported

55

Injuries reported

2 complaints report a death.

62,000 mi

Median mileage at failure

Half of reported failures happened before this

25%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 48 vs 50 Severity 62 vs 50 Early failure 42 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 48
Against the median year of the Ford F-150. 50 means typical for this model; 100 means roughly double.
Severity — 62
12.1% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 42
25% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2005 compares with every other Ford F-150

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2005 Ford F-150

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Median failure at 50,690 miles

Engine & Cooling 228 16.7%

4 crashes, 10 fires · median 90,000 mi

Brakes 130 9.5%

13 crashes, 5 fires · median 36,000 mi

0 crashes, 1 fires · median 66,000 mi

Airbags 106 7.8%

21 crashes, 0 fires · median 78,000 mi

2 crashes, 3 fires · median 66,200 mi

1 crashes, 1 fires · median 71,000 mi

0 crashes, 11 fires · median 69,750 mi

12 crashes, 2 fires · median 50,251 mi

Suspension 49 3.6%

1 crashes, 0 fires · median 57,000 mi

1 crashes, 3 fires · median 97,000 mi

Tires 36 2.6%

3 crashes, 1 fires · median 30,000 mi

Steering 34 2.5%

2 crashes, 0 fires · median 80,000 mi

Seat Belts 20 1.5%

4 crashes, 0 fires · median 62,000 mi

Wheels 16 1.2%

1 crashes, 1 fires · median 88,365 mi

Lights 8 0.6%

1 crashes, 3 fires · median 53,000 mi

Equipment & Accessories 7 0.5%

Median failure at 45,987 miles

Doors, Latches & Locks 7 0.5%

Median failure at 39,000 miles

Stability & Traction Control 3 0.2%

Median failure at 16,000 miles

Seats 2 0.1%

0 crashes, 1 fires · median 36,141 mi

Child Seats 1 0.1%

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Power Window Devices AND Controls 181 52.2%
Body 54 15.6%
Automatic Transmission 29 8.4%
Engine 26 7.5%
Frontal 24 6.9%
Master Cylinder 12 3.5%
Antilock/Traction Control/Electronic Limited Slip 12 3.5%
Inflator Module 9 2.6%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 35 3.0%
1,000 – 9,999 miles 50 4.3%
10,000 – 24,999 miles 111 9.4%
25,000 – 49,999 miles 242 20.6%
50,000 – 74,999 miles 279 23.7%
75,000 – 99,999 miles 199 16.9%
100,000 – 149,999 miles 171 14.6%
150,000+ miles 88 7.5%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Oct 2004 peak 24 May 2026

NHTSA investigations into the 2005 Ford F-150

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA10001 Opened 13 Jan 2010 Closed 25 Apr 2011 AIR BAGS

Inadvertent airbag deployment

ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during t...

PE09046 Opened 24 Sep 2009 Closed 19 Jan 2010 AIR BAGS

INADVERTENT AIRBAG DEPLOYMENT

FORD REPORTS THAT THE INADVERTENT AIRBAG DEPLOYMENTS ARE MOST LIKELY CAUSED BY THE AIRBAG HORN MOUNTING PLATE'S SHARP METAL EDGE THAT EVENTUALLY CAN CHAFE/CUT THE AIRBAG CLOCKSPRING JUMPER WIRE LEADING TO A SHORT-TO-GROUND CONDITION.ONE HUNDRED EIGHTY TWO (182) OF THE 230 REPORTS WERE FOR AIRBAG DEPLOYMENTS RESULTING IN 56 INJURIES WITH REMAINING 48 REPORTS FOR AN AIRBAG LIGHT ILLUMINATION CONDITION.INJURIES INCLUDE ABRASION, CONTUSION AND CUTS TO THE ARM/HAND/FACE AND/OR UPPER BODY REGIONS.ONE OWNER REPORTED A BROKEN TOOTH AND TWO OWNERS REPORTED BEING KNOCKED UNCONSCIOUS AS A RESULT OF THE A...

PE08001 Opened 8 Jan 2008 Closed 9 May 2008 SERVICE BRAKES, HYDRAULIC:POWER ASSIST

LOSS OF BRAKE POWER-ASSIST

BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.T...

Recalls on the 2005 Ford F-150

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

11V107000

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

Risk: THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

09E025000

EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

09E012000

EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

08V208000

SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS

FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

Risk: ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

07E089000

EXTERIOR LIGHTING:HEADLIGHTS

CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk: THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

07E080000

EXTERIOR LIGHTING:HEADLIGHTS

CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk: THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

07E075000

EXTERIOR LIGHTING:HEADLIGHTS

CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

07E066000

EQUIPMENT:ELECTRICAL

CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

Risk: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2011073 8,780 units in Canada

Airbag

On certain vehicles, the airbag clockspring jumper wire may be oriented in a way that allows contact with the lower horn mounting plate. In this position the wire insulation may chafe, exposing bare copper, and creating the potential for a short circuit. Should this occur, the airbag warning lamp will illuminate, indicating service is required. In some instances, the driver's airbag could inadvertently deploy. Inadvertent deployment in a non-collision (non-impact) situation may create expensive vehicle repair, including replacement of the driver's airbag module. In some instances, inadvertent deployment could cause minor injuries to vehicle occupants. Correction: Dealers will install an updated clockspring jumper wire which incorporates a protective mesh cover.

Recall 2008154 50,017 units in Canada

Brakes

On certain vehicles equipped with a 5.4L 3-valve engine, the brake booster vacuum supply hose attached to the intake manifold fitting may swell over time and lose retention force. This could allow the hose to become detached from the fitting during an intake manifold backfire. Should this occur, the driver would only have a few brake applications with power booster assist before the vacuum reserve is depleted. When this happens, foundation brake function would be retained, but will require increased pedal effort. Extended stopping distances may result in a vehicle crash, causing property damage, and/or personal injury or death.. Correction: Dealers will replace the vacuum hose.

Recall 2006032 17,390 units in Canada

Brakes

Certain vehicles were built with a software error in the instrument cluster. This error could prevent the Antilock Brake System (ABS) warning light from illuminating if the ABS module ever became inoperative. Correction: Dealers will recalibrate the instrument cluster.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Mcdowell, KY Fire

UNKNOWN OR OTHER

My sister's 2008 Hyundai Elantra burned completely nothing left my truck was parked next to it it also burned the entire driver's side It was ruled an accident by fire department but progressive has turned down any claim from me the said since there was no one at fault even though her car burned my truck it's my problem

NHTSA complaint #11739978 — an unverified report by a vehicle owner.

at 360,000 miles Elizabethtown, KY Fire

ENGINE

The contact owns a 2005 Ford F-150. The contact stated that while driving at 55 MPH, while the brake pedal was depressed, the brakes failed to engage; the contact pulled the vehicle into a Home Depot parking lot, exited the vehicle, and discovered that the engine compartment was on fire. The Home Depot employees came out to the vehicle and extinguished the fire with a fire extinguisher. The Fire Department and Police Department were contacted; however, the contact was unsure if a report was filed for either department. The orgin of the fire was not confirmed however, the fire department informed that timing was critical because any longer the fire would have caused an explosion. No warning lights were illuminated. The vehicle was towed back to the residence, and the vehicle was not diagnosed. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 360,000. 

NHTSA complaint #11704240 — an unverified report by a vehicle owner.

at 200,000 miles Brownsboro, TX Crash 1 injured

SEAT BELTS

TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE SEAT BELT FAILED TO LOCK INTO IT'S BUCKLE. THE BUCKLE FAILS TO ACTIVATE THE LOCK AND RELEASE THE SEAT BELT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH WHEN A VEHICLE SLIPPED ON ICE IN FRONT OF THEIR VEHICLE, IN ORDER TO AVOID CRASHING, THE CONTACT ENDED UP STEERING INTO A NEARBY DITCH CRASHING INTO TREES. THE SEAT BELT BUCKLE FAILED TO SECURE THE SEAT BELT CAUSING IT TO SWING AND HIT THE CONTACT. THE AIR BAGS DID NOT DEPLOY. THE VEHICLE WAS NOT TOWED. A POLICE REPORT WAS NOT FILED. THE CONTACT STATED THAT THE SEAT BELT CAUSED HIS TEETH TO BE FRACTURED AND MEDICAL ATTENTION WAS NEEDED. THE VEHICLE WAS TAKEN TO A CERTIFIED MECHANIC WHO HAD NOT DIAGNOSED ANYTHING REGARDING THE SEAT BELT AS OF YET. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,00.

NHTSA complaint #11413342 — an unverified report by a vehicle owner.

at 200,000 miles Brownsboro, TX Crash 1 injured

AIR BAGS

TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE SEAT BELT FAILED TO LOCK INTO IT'S BUCKLE. THE BUCKLE FAILS TO ACTIVATE THE LOCK AND RELEASE THE SEAT BELT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH WHEN A VEHICLE SLIPPED ON ICE IN FRONT OF THEIR VEHICLE, IN ORDER TO AVOID CRASHING, THE CONTACT ENDED UP STEERING INTO A NEARBY DITCH CRASHING INTO TREES. THE SEAT BELT BUCKLE FAILED TO SECURE THE SEAT BELT CAUSING IT TO SWING AND HIT THE CONTACT. THE AIR BAGS DID NOT DEPLOY. THE VEHICLE WAS NOT TOWED. A POLICE REPORT WAS NOT FILED. THE CONTACT STATED THAT THE SEAT BELT CAUSED HIS TEETH TO BE FRACTURED AND MEDICAL ATTENTION WAS NEEDED. THE VEHICLE WAS TAKEN TO A CERTIFIED MECHANIC WHO HAD NOT DIAGNOSED ANYTHING REGARDING THE SEAT BELT AS OF YET. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,00.

NHTSA complaint #11413342 — an unverified report by a vehicle owner.

at 205,000 miles Loveland, OH Fire

ELECTRICAL SYSTEM

ON DECEMBER 3, 2020 AT APPROXIMATELY 11:30 PM OUR 2005 F150 BURST INTO BLAMES FROM THE ENGINE AREA. THE VEHICLE HAD BEEN PARKED SINCE APPROXIMATELY 3:30 PM EARLIER THAT DAY IN OUR PERSONALLY DRIVE WAY. WITNESS STATED THAT THEY SAW THE FIRE START NEAR THE ENGINE AREA OF THE TRUCK.

NHTSA complaint #11383327 — an unverified report by a vehicle owner.

at 140,000 miles Boone, IA Crash

UNKNOWN OR OTHER

WHEN TRYING TO STOP THE VEHICLE IT SUDDENLY ACCELERATED FOR SOME UNKNOWN REASON. THIS HAS HAPPENED ON SEVERAL OCCASIONS AND ON ONE OF THOSE OCCASIONS WHEN PULLING INTO A PARKING SPOT IT RESULTED IN DAMAGE TO THE TRUCK.

NHTSA complaint #11325696 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Mcdowell, KY Fire

UNKNOWN OR OTHER

My sister's 2008 Hyundai Elantra burned completely nothing left my truck was parked next to it it also burned the entire driver's side It was ruled an accident by fire department but progressive has turned down any claim from me the said since there was no one at fault even though her car burned my truck it's my problem

NHTSA complaint #11739978 — an unverified report by a vehicle owner.

at 360,000 miles Elizabethtown, KY Fire

ENGINE

The contact owns a 2005 Ford F-150. The contact stated that while driving at 55 MPH, while the brake pedal was depressed, the brakes failed to engage; the contact pulled the vehicle into a Home Depot parking lot, exited the vehicle, and discovered that the engine compartment was on fire. The Home Depot employees came out to the vehicle and extinguished the fire with a fire extinguisher. The Fire Department and Police Department were contacted; however, the contact was unsure if a report was filed for either department. The orgin of the fire was not confirmed however, the fire department informed that timing was critical because any longer the fire would have caused an explosion. No warning lights were illuminated. The vehicle was towed back to the residence, and the vehicle was not diagnosed. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 360,000. 

NHTSA complaint #11704240 — an unverified report by a vehicle owner.

Noblesville, IN

POWER TRAIN

customer states that the frame of the vehicle has been compromised by corrosion. the vehicle only has 163,844 miles on it and it has major holes in the frame. The chassis could break in half prohibiting the use of this vehicle on the roadway due to the safety of occupants. I advised the customer of this of which they bought a frame repair kit (Pre-cut over frame c-channel steel) to weld onto the frame to support a longer lifespan. The truck is now safe for the roadway.

NHTSA complaint #11696954 — an unverified report by a vehicle owner.

Noblesville, IN

UNKNOWN OR OTHER

customer states that the frame of the vehicle has been compromised by corrosion. the vehicle only has 163,844 miles on it and it has major holes in the frame. The chassis could break in half prohibiting the use of this vehicle on the roadway due to the safety of occupants. I advised the customer of this of which they bought a frame repair kit (Pre-cut over frame c-channel steel) to weld onto the frame to support a longer lifespan. The truck is now safe for the roadway.

NHTSA complaint #11696954 — an unverified report by a vehicle owner.

Noblesville, IN

STRUCTURE:BODY

customer states that the frame of the vehicle has been compromised by corrosion. the vehicle only has 163,844 miles on it and it has major holes in the frame. The chassis could break in half prohibiting the use of this vehicle on the roadway due to the safety of occupants. I advised the customer of this of which they bought a frame repair kit (Pre-cut over frame c-channel steel) to weld onto the frame to support a longer lifespan. The truck is now safe for the roadway.

NHTSA complaint #11696954 — an unverified report by a vehicle owner.

Helendale, CA

ENGINE

Spark plug blew out no check enginge lite until after coil an plugs replaced now motor has a knocking sound 5/23 not 1969 like date happended onlys puts down even if i select present day

NHTSA complaint #11696761 — an unverified report by a vehicle owner.

Chicago, IL

UNKNOWN OR OTHER

While changing the spark plugs 7 of the eight broke off in the engine block, the threaded section came out but the ceramic bottom portion is what broke. I find that this is somewhat common because Auto Zone rents a spark plug extractor specifically for this. My safety isn’t at risk. Problem not reported to a dealership yet. No inspection yet. The check engine light was on

NHTSA complaint #11685649 — an unverified report by a vehicle owner.

at 260,000 miles Gainesville, GA

POWER TRAIN

The contact owns a 2005 Ford F-150. The contact stated that while parking the vehicle, the vehicle rolled backwards. The contact shifted the gear shifter into park and turned off the vehicle; however, the vehicle rolled backwards again. The contact stated that while attempting to start the vehicle, the vehicle failed to start. No warning lights were illuminated. The contact stated that upon inspecting under the hood, the contact became aware that the shifter cable had melted. The contact purchased a new shifter cable and replaced the shifter cable. The vehicle was started and driven to the residence. In addition, the contact stated that the failure had occurred at night, which was dangerous for being on the side of the road. The contact stated that the shifter cable had melted again within 12 hours. The contact stated that the failure was the result of a design flaw. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 260,000.

NHTSA complaint #11683922 — an unverified report by a vehicle owner.

Spring, TX

AIR BAGS

My airbag light is on and the dealership says I have no active recalls but when I ask about recall number 11V-107 no one can confirm the when and where for this recall. I would like it repaired at no cost and the criteria of this recall number.

NHTSA complaint #11676188 — an unverified report by a vehicle owner.

Sapulpa, OK

STRUCTURE:BODY

This is an extended cab - 4 door - the rear doors are half doors with a a handle allowing entry and exit to and from the rear passenger seats. (It is not a crew cab 4 door). The doors LOCKED and the handles failed with a child in the rear seat. THe doors cannot be opened. The child and his mother had to climb over the center console to exit the vehicle. THe vehicle is at a mechanic who states no part are available to repair this faulty and unsafe door mechanism. Both rear doors are LOCKED. QUalified mechanic estimates the cost to rig a fix, in absence of any left door mechanism parts will be near or over $500.00. THe mechanic reports that the control cables from the handles to the door latch stretched and failed. If there had been a collision or engine fire, rear seated passengers would be trapped inside the vehicle. THIS NEEDS TO BE ADDRESSED and REPAIRED BY FORD.

NHTSA complaint #11674785 — an unverified report by a vehicle owner.

at 216,350 miles Fontana, CA

ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

Odometer Fraud. The contact purchased a 2005 Ford F-150. The contact stated that while attempting to register the vehicle, it was discovered that there was a mileage discrepancy. The vehicle was a private sale. At the time of purchase, the vehicle mileage was 122,180 and at the time of registration, it was discovered that the mileage was 216,350.

NHTSA complaint #11674572 — an unverified report by a vehicle owner.

Sparks, NV

POWER TRAIN

I don't even have 150,000 miles on this thing. I get it serviced regularly. I've used the 4x4 when needed, as I live in the Sierra Nv Mountains area. I don't overdo it, I don't abuse it. One day with "ZERO" Clues or indications my truck popped out of drive into neutral ON ITS OWN I put it back into drive. Then as I tried to accelerate NOTHING, I got a code/msg saying faulty transmission, my O/D kept turning off and on. I pushed it to the side if the road. I eventually got reverse back, 1st gear, but that's it. And NOBODY KNOWS WHAT IS WRONG WITH IT. Its Automatically you need a transmission. [XXX]!! You go online and this is happening to TONS of people. Are you saying WE ALL NEED NEW TRANSMISSIONS?? Kinda odd same trucks, same issues on the same part. What's the common denominator here ford??? Your [XXX] transmissions. Figure it out!!! My truck is paid off and I can't even drive the [XXX]. I'm walking because of a [XXX] transmission, on top of paying over 20,000 you want me to dish out another 3grand for your [XXX]?? Nah... Figure it the [XXX] out. Take care of your customers as you should!!! Integrity is doing the right thing when no one is looking. Come on Ford. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11657151 — an unverified report by a vehicle owner.

Jonesboro, GA

EXTERIOR LIGHTING

My electrical fixtures have failed or blinks off and on, on its own.

NHTSA complaint #11636851 — an unverified report by a vehicle owner.

Jonesboro, GA

ELECTRICAL SYSTEM

My electrical fixtures have failed or blinks off and on, on its own.

NHTSA complaint #11636851 — an unverified report by a vehicle owner.

Jonesboro, GA

ENGINE

My electrical fixtures have failed or blinks off and on, on its own.

NHTSA complaint #11636851 — an unverified report by a vehicle owner.

at 190,000 miles Ontario, CA

ENGINE AND ENGINE COOLING

The contact owns a 2005 Ford F-150. The contact stated while starting the vehicle, there was an abnormally loud knocking sound coming from the engine. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic where it was diagnosed that the cam phasers had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The failure mileage was approximately 190,000.

NHTSA complaint #11626719 — an unverified report by a vehicle owner.

Waynesville, NC

POWER TRAIN

Issues with transmission/ over drive snap ring vehicle only has 145,000 miles. This truck has many complaints and many failures and flaws that need fixed.

NHTSA complaint #11621430 — an unverified report by a vehicle owner.

El Paso, TX

UNKNOWN OR OTHER

The DMV has a extended warranty coverage on the fuel injectors .. coming up a recall at DMV. What do I do.

NHTSA complaint #11592517 — an unverified report by a vehicle owner.

Atchison, KS

SUSPENSION

Nothing has happened yet but frame of truck is rusting apart and suspension is going to fall off. This is not just this truck it’s lots of 04-06 f150

NHTSA complaint #11575169 — an unverified report by a vehicle owner.

O'fallon, MO

STRUCTURE:BODY

Frame started rusting through frame the inside out, first discovered in 2021. I had to have the frame repaired with no help from Ford in October of 2022

NHTSA complaint #11571312 — an unverified report by a vehicle owner.

Morris, IL

STEERING

Frame on passenger and drive side by transmission, fuel tank, and rear leaf springs are rusted and have no integrity left. No structure integrity if in an accident. If fractures completely, will loose control of vehicle as the bed will contact cab, driveshaft will jamb into transmission, lock up brakes from pinched brake lines, loss of brakes from severed brake lines, lose control and go into on coming traffic or into roadside structures including pedestrians. NOTE: Your system will not let me upload pictures.

NHTSA complaint #11564033 — an unverified report by a vehicle owner.

Morris, IL

SUSPENSION

Frame on passenger and drive side by transmission, fuel tank, and rear leaf springs are rusted and have no integrity left. No structure integrity if in an accident. If fractures completely, will loose control of vehicle as the bed will contact cab, driveshaft will jamb into transmission, lock up brakes from pinched brake lines, loss of brakes from severed brake lines, lose control and go into on coming traffic or into roadside structures including pedestrians. NOTE: Your system will not let me upload pictures.

NHTSA complaint #11564033 — an unverified report by a vehicle owner.

Morris, IL

STRUCTURE:BODY

Frame on passenger and drive side by transmission, fuel tank, and rear leaf springs are rusted and have no integrity left. No structure integrity if in an accident. If fractures completely, will loose control of vehicle as the bed will contact cab, driveshaft will jamb into transmission, lock up brakes from pinched brake lines, loss of brakes from severed brake lines, lose control and go into on coming traffic or into roadside structures including pedestrians. NOTE: Your system will not let me upload pictures.

NHTSA complaint #11564033 — an unverified report by a vehicle owner.

Arlington, TX

AIR BAGS

No incident FAR SOME REASON MY AIR BAG LIGT STAY ON

NHTSA complaint #11560586 — an unverified report by a vehicle owner.

at 170,000 miles Warrick, RI

STRUCTURE

The contact owns a 2005 Ford F-150. The contact stated that when he had the vehicle serviced that the independent mechanic informed him that the front and rear frame of the vehicle was rusted and he should not be driving the vehicle. The manufacturer was made aware of the failure but provided no assistance but did inform the contact to contact NHTSA. The failure mileage was approximately 170,000.

NHTSA complaint #11536319 — an unverified report by a vehicle owner.