FaultScore

FaultScore report

2005 Ford F-350 SD problems

Owners have filed 269 complaints about the 2005 Ford F-350 SD with NHTSA between 2004 and 2019. The largest single group is the engine & cooling. Across this model's run it ranks 5 of 28 worst.

D

FaultScore 63/100

Higher is worse. Measured against the other years of the Ford F-350 SD.

How this is worked out

The numbers

269

Complaints

9

Crashes reported

8

Fires reported

4

Injuries reported

1 complaint reports a death.

42,206 mi

Median mileage at failure

Half of reported failures happened before this

41%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 73 vs 50 Severity 42 vs 50 Early failure 71 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 73
Against the median year of the Ford F-350 SD. 50 means typical for this model; 100 means roughly double.
Severity — 42
8.2% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 71
41% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2005 compares with every other Ford F-350 SD

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2005 Ford F-350 SD

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 60 22.3%

0 crashes, 3 fires · median 42,206 mi

Suspension 39 14.5%

3 crashes, 0 fires · median 32,500 mi

Steering 39 14.5%

1 crashes, 0 fires · median 41,000 mi

0 crashes, 2 fires · median 72,655 mi

0 crashes, 2 fires · median 71,000 mi

Brakes 25 9.3%

2 crashes, 1 fires · median 18,413 mi

Tires 16 5.9%

1 crashes, 0 fires · median 33,140 mi

Median failure at 33,400 miles

Equipment & Accessories 3 1.1%

Median failure at 950 miles

Wheels 3 1.1%

Median failure at 69,873 miles

Acceleration & Cruise Control 3 1.1%

Median failure at 10,000 miles

Body & Structure 3 1.1%

Median failure at 13,115 miles

Windows, Mirrors & Wipers 2 0.7%

Median failure at 19,456 miles

Lights 2 0.7%

Median failure at 600 miles

Airbags 2 0.7%

2 crashes, 0 fires · median 113,000 mi

Other & Unspecified 1 0.4%

Median failure at 170,000 miles

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Diesel 23 27.7%
Front 22 26.5%
Wiring 10 12.0%
Automatic Transmission 9 10.8%
Exhaust System 7 8.4%
Antilock/Traction Control/Electronic Limited Slip 6 7.2%
Linkages 3 3.6%
Manifold/Header/Muffler/Tail Pipe 3 3.6%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 18 7.5%
1,000 – 9,999 miles 26 10.9%
10,000 – 24,999 miles 32 13.4%
25,000 – 49,999 miles 58 24.3%
50,000 – 74,999 miles 45 18.8%
75,000 – 99,999 miles 21 8.8%
100,000 – 149,999 miles 26 10.9%
150,000+ miles 13 5.4%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Dec 2004 peak 10 Feb 2019

NHTSA investigations into the 2005 Ford F-350 SD

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA08007 Opened 14 Mar 2008 Closed 31 Mar 2009 SUSPENSION

VIOLENT FRONT END OSCILLATION

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, T...

PE07057 Opened 15 Nov 2007 Closed 14 Mar 2008 SUSPENSION

VIOLENT FRONT END OSCILLATION

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT...

Recalls on the 2005 Ford F-350 SD

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

20E090000

STEERING

Icon Vehicle Dynamics, LLC (Icon) is recalling all 05-UP FSD 2.5 Centerline Stabilizer Kits with part number 65050. The kits were sold as an accessory for certain 2005-2021 Ford F-250 4X4 and F-350 4X4 pickup trucks. The foam ring inside the stabilizer "through shaft" may block the piston ports, possibly causing the steering to lock up.

Risk: If the steering locks, it can increase the risk of a crash.

11V352000

EXTERIOR LIGHTING:TAIL LIGHTS

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Risk: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

05V270000

ELECTRICAL SYSTEM:WIRING

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Risk: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

05V266000

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Risk: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Miami Lakes, FL Fire

ENGINE

2005 FORD F-350. ATTORNEY REPRESENTING CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE FIRE. *SMD ATTORNEY SENT ADDITIONAL CORRESPONDENCE. *LD UPDATED 07/18/2017

NHTSA complaint #10909134 — an unverified report by a vehicle owner.

at 94,585 miles Bentonville, VA Crash 1 injured

TIRES

TIRE FAILURE CAUSING ACCIDENT WITH PROPERTY DAMAGE AND MINOR INJURIES. TIRE WAS THE FRONT LEFT TIRE ON A 2005 FORD F350 4X4 SRW. TIRE HAD APPROXIMATELY 25,000 MILES. ACCIDENT OCCURRED WHILE TOWING A FIFTH WHEEL TOY HAULER TRAILER. TRAILER IS 25' LONG WITH AN APPROXIMATE EMPTY WEIGHT OF 5500 LBS. ALSO IN THE TRAILER WERE PERSONAL EFFECTS INCLUDING ONE MOTORCYCLE WITH AN APPROXIMATE WEIGHT OF 550 LBS. TIRE PRESSURE WAS CHECKED AT 76 PSI COLD 3 DAYS PRIOR TO INCIDENT. ACCIDENT OCCURRED WHILE ON AN INTERSTATE HIGHWAY. THE WEATHER WAS SUNNY WITH TEMPERATURES IN THE 70S TO LOW 80S. SPEED OF VEHICLE AT TIME OF INCIDENT WAS 60-65 MPH. APPROXIMATELY 30 MILES PRIOR TO INCIDENT, A STOP WAS MADE FOR FUEL WITH DRIVER DOING A WALK AROUND VISUAL INSPECTION WITH NO DEFECTS NOTED. LEFT FRONT TIRE BLEW WITH NO ADVANCED WARNING. THIS CAUSED THE VEHICLE TO PULL HARD TO THE LEFT. VEHICLE LEFT THE ROADWAY INTO THE MEDIAN. VEHICLE JACK-KNIFED AND OVERTURNED TO ITS RIGHT SIDE. GUARD RAIL STOPPED VEHICLE FROM ENTERING ONCOMING TRAFFIC. FIFTH WHEEL TRAILER OVERTURNED ONTO ITS RIGHT SIDE. OCCUPANTS OF VEHICLE, ONE ADULT MALE DRIVER AND ONE ADULT FEMALE PASSENGER SELF EXTRICATED VIA THE BACK WINDOW. DRIVER UNINJURED. PASSENGER NOTED MINOR CUTS, 'ROAD RASH', BRUISES AND PAIN TO LEFT WRIST. BOTH OCCUPANTS REFUSED TREATMENT AND TRANSPORT BY EMERGENCY RESPONDING UNITS. UPON INSPECTION, IT APPEARS, TO THE OPINION OF THE DRIVER, THAT THE TIRE FAILED AT THE SIDEWALL NEAR THE BEAD CAUSING A RAPID LOSS OF AIR AND SUBSEQUENT DELAMINATION OF TIRE STRUCTURE. THE TRUCK AND FIFTH WHEEL WAS TOTALLY DAMAGED BEYOND REPAIR. THE FEMALE PASSENGER CONTINUES TO MONITOR INJURIES WITH NO MEDICAL ATTENTION SOUGHT AT THIS TIME. TRUCK AND TRAILER WAS TOWED BY A LOCAL SALVAGE AND RECOVERY COMPANY TO THEIR YARD. TRUCK AND TRAILER WERE RELEASED BY THE DRIVER/OWNER TO THE INSURANCE COMPANY FOR INSPECTION, ALTHOUGH HE MAINTAINS OWNERSHIP OF VEHICLES.

NHTSA complaint #10764486 — an unverified report by a vehicle owner.

at 101,000 miles Clovis, CA Crash 1 injured 1 killed

AIR BAGS

FORD F350 PULLING A 31' TRAILER CRASHED INTO REAR OF A COMMERCIAL TRUCK/TRAILER DUE TO ICY ROAD CONDITIONS. AIR BAGS DID NOT ACTIVATE ON IMPACT. PASSENGER IN RIGHT/FRONT SEAT WAS CRUSHED DUE TO IMPACT.

NHTSA complaint #10558391 — an unverified report by a vehicle owner.

at 18,413 miles Toledo, OH Fire

SERVICE BRAKES, HYDRAULIC

TL* THE CONTACT OWNS A FORD 2005 F-350 SD. THE CONTACT STATED THAT THE VEHICLE WOULD MAKE A LOUD SQUEAKING NOISE WHENEVER THE BRAKES WERE APPLIED, AND SHE WOULD ALSO SMELL A BURNING ODOR. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT A BRAKE CALIPER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTUER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGES WERE 18,413 AND THE CURRENT MILEAGE WAS 38,156.

NHTSA complaint #10408789 — an unverified report by a vehicle owner.

at 40,000 miles Middletown, CT Fire

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE WOULD OFTEN FAIL TO START AND ONCE STARTED, BLACK SMOKE WOULD EMIT FROM THE EXHAUST PIPE AS THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DIAGNOSE THE PROBLEM BUT REPLACED THE FUEL INJECTION CONTROL MODULE AND FUEL INJECTOR NUMBER FOUR BUT TO NO AVAIL. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHO DIAGNOSED THAT THE SHORT BLOCK WAS CRACKED. THE MANUFACTURER WAS CONTACTED WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM:WIRING). THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 75,000.

NHTSA complaint #10398619 — an unverified report by a vehicle owner.

at 47,646 miles Cheektowaga, NY Crash

SERVICE BRAKES, ELECTRIC

I HAVE A 2005 FORD F350 4 WDR, SUPER DUTY WITH V10, 4 SP. AUTO, VIN NO. [XXX]. I EXPERIENCED SUDDEN VEHICLE ACCELERATION, IE. FROM A STOPPED POSITION WITH VEHICLE IN DRIVE AND FOOT ON BRAKE THE VEHICLE, LUNGED FORWARD, HEAVY BRAKING WOULD NOT STOP VEHICLE IT ONLY CAUSED ACCELERATION. ONLY IMPACT WITH MAIL BOX AND SNOW BANK STOPPED VEHICLE. I COMPARED WHAT HAD JUST HAPPENED WITH PRESSING ON THE ACCELERATOR AND BRAKE AT THE SAME TIME AND THIS WAS DIFFERENT AND DID NOT RESULT IN LOSS OF CONTROL. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #10374615 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 230,000 miles Peachtree City, GA

TIRES

DRIVING ON INTERSTATE I-85 IN NORTH GA ON SUNDAY, FEBRUARY 24TH TRAVELING 65MPH. REAR DRIVER SIDE TIRE TREAD FLIES OFF. TRUCK ROCKS AND MAKES A LOT OF NOISE. ABLE TO MAINTAIN CONTROL OF VEHICLE AND MOVE TO EMERGENCY LANE. TIRE APPEARS TO HAVE PEELED APART LIKE A BANANA. *DT

NHTSA complaint #11182761 — an unverified report by a vehicle owner.

at 143,000 miles Chesapeake, VA

STEERING

DRIVING DOWN THE HIGHWAY I HIT A SMALL BUMP AT 65MPH AND THE ENTIRE FRONT END STARTED VIOLENTLY SHAKING LIKE IT WAS GOING TO FALL APART. HAS HAPPENED TO ME 3 TIMES NOW AND TO MY PREGNANT WIFE 3 TIMES IN ONE TRIP! VERY SCARY AND A SERIOUS ISSUE THAT SHOULD BE RECTIFIED IMMEDIATELY. EXTREMELY DANGEROUS SITUATION AT 60MPH+ OR ANY SPEED REALLY.

NHTSA complaint #11124008 — an unverified report by a vehicle owner.

Miami Lakes, FL Fire

ENGINE

2005 FORD F-350. ATTORNEY REPRESENTING CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE FIRE. *SMD ATTORNEY SENT ADDITIONAL CORRESPONDENCE. *LD UPDATED 07/18/2017

NHTSA complaint #10909134 — an unverified report by a vehicle owner.

at 170,000 miles Sandy, OR

STEERING

I WAS DRIVING ON A TWO LANE BACK ROAD AROUND 45 TO 50 MPH, AND MY TRUCK STARTED VIOLENTLY SHAKING AND I LOST ALL CONTROL OF STEERING. I WENT INTO THE ONCOMING LANE, LUCKILY NO ONE WAS COMING, AND HAD TO HIT MY BRAKES HARD TO GET THE SHAKING TO STOP. IT HAS ALSO HAPPENED WHILE DRIVING AT SPEEDS OF 35-40 ON A CITY STREET AND 60 MPH ON A HIGHWAY. THIS IS KNOWN AS DEATH WOBBLE. THE WOBBLE WAS SO BAD THAT IT LOOSENED THE TRACK BAR AND THE BOLT HOLDING THE POWER STEERING HARD LINE. I LOST ALL POWER STEERING FLUID WITHIN SECONDS. I HAVE RESEARCHED IT, TRIED REPLACING SEVERAL PARTS, LIKE TIE-RODS, AND IT HAS LESSENED A LITTLE BIT, BUT IF I HIT A BUMPY ROAD OR EVEN JUST A PATCH OF NEW PAVEMENT, IT STARTS SHAKING. I HAVE READ A LOT OF OTHER FORD OWNERS ARE EXPERIENCING THIS SAME ISSUE WITH THEIR TRUCKS.

NHTSA complaint #10824888 — an unverified report by a vehicle owner.

at 170,000 miles Sandy, OR

UNKNOWN OR OTHER

I WAS DRIVING ON A TWO LANE BACK ROAD AROUND 45 TO 50 MPH, AND MY TRUCK STARTED VIOLENTLY SHAKING AND I LOST ALL CONTROL OF STEERING. I WENT INTO THE ONCOMING LANE, LUCKILY NO ONE WAS COMING, AND HAD TO HIT MY BRAKES HARD TO GET THE SHAKING TO STOP. IT HAS ALSO HAPPENED WHILE DRIVING AT SPEEDS OF 35-40 ON A CITY STREET AND 60 MPH ON A HIGHWAY. THIS IS KNOWN AS DEATH WOBBLE. THE WOBBLE WAS SO BAD THAT IT LOOSENED THE TRACK BAR AND THE BOLT HOLDING THE POWER STEERING HARD LINE. I LOST ALL POWER STEERING FLUID WITHIN SECONDS. I HAVE RESEARCHED IT, TRIED REPLACING SEVERAL PARTS, LIKE TIE-RODS, AND IT HAS LESSENED A LITTLE BIT, BUT IF I HIT A BUMPY ROAD OR EVEN JUST A PATCH OF NEW PAVEMENT, IT STARTS SHAKING. I HAVE READ A LOT OF OTHER FORD OWNERS ARE EXPERIENCING THIS SAME ISSUE WITH THEIR TRUCKS.

NHTSA complaint #10824888 — an unverified report by a vehicle owner.

at 170,000 miles Sandy, OR

SUSPENSION

I WAS DRIVING ON A TWO LANE BACK ROAD AROUND 45 TO 50 MPH, AND MY TRUCK STARTED VIOLENTLY SHAKING AND I LOST ALL CONTROL OF STEERING. I WENT INTO THE ONCOMING LANE, LUCKILY NO ONE WAS COMING, AND HAD TO HIT MY BRAKES HARD TO GET THE SHAKING TO STOP. IT HAS ALSO HAPPENED WHILE DRIVING AT SPEEDS OF 35-40 ON A CITY STREET AND 60 MPH ON A HIGHWAY. THIS IS KNOWN AS DEATH WOBBLE. THE WOBBLE WAS SO BAD THAT IT LOOSENED THE TRACK BAR AND THE BOLT HOLDING THE POWER STEERING HARD LINE. I LOST ALL POWER STEERING FLUID WITHIN SECONDS. I HAVE RESEARCHED IT, TRIED REPLACING SEVERAL PARTS, LIKE TIE-RODS, AND IT HAS LESSENED A LITTLE BIT, BUT IF I HIT A BUMPY ROAD OR EVEN JUST A PATCH OF NEW PAVEMENT, IT STARTS SHAKING. I HAVE READ A LOT OF OTHER FORD OWNERS ARE EXPERIENCING THIS SAME ISSUE WITH THEIR TRUCKS.

NHTSA complaint #10824888 — an unverified report by a vehicle owner.

at 263,755 miles Marysville, CA

ELECTRICAL SYSTEM

VEHICLE STALL/DIE WHILE DRIVING WITHOUT ANY WARNING. WHEN THE VEHICLE DIES, UNABLE TO TURN THE STEERING WHEEL AND NO POWER AT ALL. HAVE A RECALL NUMBER 05S34, BUT FORD DEALERSHIP WON'T REPAIR IT BECAUSE MY VIN ISN'T ON RECALL. WHAT SHOULD I DO NEXT?

NHTSA complaint #10786312 — an unverified report by a vehicle owner.

at 52,000 miles Culver, OR

ENGINE

THE HEAD BOLTS HAVE A KNOWN DEFECT, WHICH FORD FILED A CLASS ACTION SUIT AGAINST THE ENGINE MANUFACTURE NOVASTAR FOR AND WON. THIS DEFECT/WEAKNESS CAN CAUSE THE BOLTS TO FAIL/BREAK CAUSING MANY COMPONENTS TO BECOME DAMAGED. THIS CAN POTENTIALLY CAUSE AN ACCIDENT AND/OR INJURY TO THE VEHICLES OCCUPANTS. I BELIEVE THIS ISSUE NEEDS TO BE ADDRESSED AS A RECALL BECAUSE ACCORDING TO MY RESEARCH ALL OF THE 6.0 DIESEL ENGINES IN THIS YEAR/MODEL ARE AFFECTED.

NHTSA complaint #10786465 — an unverified report by a vehicle owner.

at 94,585 miles Bentonville, VA Crash 1 injured

TIRES

TIRE FAILURE CAUSING ACCIDENT WITH PROPERTY DAMAGE AND MINOR INJURIES. TIRE WAS THE FRONT LEFT TIRE ON A 2005 FORD F350 4X4 SRW. TIRE HAD APPROXIMATELY 25,000 MILES. ACCIDENT OCCURRED WHILE TOWING A FIFTH WHEEL TOY HAULER TRAILER. TRAILER IS 25' LONG WITH AN APPROXIMATE EMPTY WEIGHT OF 5500 LBS. ALSO IN THE TRAILER WERE PERSONAL EFFECTS INCLUDING ONE MOTORCYCLE WITH AN APPROXIMATE WEIGHT OF 550 LBS. TIRE PRESSURE WAS CHECKED AT 76 PSI COLD 3 DAYS PRIOR TO INCIDENT. ACCIDENT OCCURRED WHILE ON AN INTERSTATE HIGHWAY. THE WEATHER WAS SUNNY WITH TEMPERATURES IN THE 70S TO LOW 80S. SPEED OF VEHICLE AT TIME OF INCIDENT WAS 60-65 MPH. APPROXIMATELY 30 MILES PRIOR TO INCIDENT, A STOP WAS MADE FOR FUEL WITH DRIVER DOING A WALK AROUND VISUAL INSPECTION WITH NO DEFECTS NOTED. LEFT FRONT TIRE BLEW WITH NO ADVANCED WARNING. THIS CAUSED THE VEHICLE TO PULL HARD TO THE LEFT. VEHICLE LEFT THE ROADWAY INTO THE MEDIAN. VEHICLE JACK-KNIFED AND OVERTURNED TO ITS RIGHT SIDE. GUARD RAIL STOPPED VEHICLE FROM ENTERING ONCOMING TRAFFIC. FIFTH WHEEL TRAILER OVERTURNED ONTO ITS RIGHT SIDE. OCCUPANTS OF VEHICLE, ONE ADULT MALE DRIVER AND ONE ADULT FEMALE PASSENGER SELF EXTRICATED VIA THE BACK WINDOW. DRIVER UNINJURED. PASSENGER NOTED MINOR CUTS, 'ROAD RASH', BRUISES AND PAIN TO LEFT WRIST. BOTH OCCUPANTS REFUSED TREATMENT AND TRANSPORT BY EMERGENCY RESPONDING UNITS. UPON INSPECTION, IT APPEARS, TO THE OPINION OF THE DRIVER, THAT THE TIRE FAILED AT THE SIDEWALL NEAR THE BEAD CAUSING A RAPID LOSS OF AIR AND SUBSEQUENT DELAMINATION OF TIRE STRUCTURE. THE TRUCK AND FIFTH WHEEL WAS TOTALLY DAMAGED BEYOND REPAIR. THE FEMALE PASSENGER CONTINUES TO MONITOR INJURIES WITH NO MEDICAL ATTENTION SOUGHT AT THIS TIME. TRUCK AND TRAILER WAS TOWED BY A LOCAL SALVAGE AND RECOVERY COMPANY TO THEIR YARD. TRUCK AND TRAILER WERE RELEASED BY THE DRIVER/OWNER TO THE INSURANCE COMPANY FOR INSPECTION, ALTHOUGH HE MAINTAINS OWNERSHIP OF VEHICLES.

NHTSA complaint #10764486 — an unverified report by a vehicle owner.

at 57,000 miles Mill Valley, CA

WHEELS

THIS HAS TO DO WITH 19.5" WHEELS MANUFACTURED BY VISION WHEEL,SPECIFICALLY WHEEL # 81A-9770MBO. ON THE BACK OF THE WHEEL THERE IS A RELIEF MACHINED AROUND EACH LUG HOLE THAT IS ABOUT 1/8"DEEP X 3/4" IN DIA. WHETHER THIS IS A MANUFACTURING DESIGN OR A FLAW I AM NOT SURE,BUT PREVIOUS WHEELS OF THE SAME MODEL NO. DO NOT HAVE THIS AND ARE FLAT ON THE BACK. SHOULD THE LUGS NUTS BE OVER TIGHTENED IT CRACKS THE RIM AROUND THE LUG HOLE AND STARTS TO PULL THROUGH. I FOUND THIS SHORTLY AFTER I GOT MY TRUCK BACK FROM THE TIRE SHOP AND WAS LOOKING AT THE NEW WHEELS.IT IS NOT READILY NOTICEABLE AND WAS JUST LUCK THAT I SAW IT. MY CONCERN IS THAT THIS COULD HAPPEN ANY TIME A WHEEL IS TAKEN OFF FOR SOME SERVICE OR ANOTHER. IF THE WHEEL LUG NUTS GET OVER TORQUED THIS OCCURS. THESE WHEELS ARE USED PRIMARILY BY PEOPLE THAT CARRY HEAVY LOADS AS THE 19.5 TIRES AFFORD BETTER STABILITY. SHOULD SOMEONE NOT BE AWARE OF THIS ISSUE THERE IS THE POSSIBILITY OF LOOSING A TIRE. THIS COULD BE RESOLVED SIMPLY BY NOT MACHINING THE BACK OF THE WHEEL AS WAS NOTED ABOVE. I BELIEVE THIS COULD BE A HAZARD. CONTACT INFO CAN BE OBTAINED HERE: HTTP://WWW.VISIONWHEEL.COM/CONTACT.CFM

NHTSA complaint #10750158 — an unverified report by a vehicle owner.

at 143,000 miles Newtown, CT

ENGINE

FOR THE PAST WEEK MY TRUCK HAS BEEN TAKING LONGER TO START THEN NORMAL TODAY IT STARTED TO STALL ON MY I WAS ABLE TO GET IT HOME WHILE IT STALLED 4 MORE TIMES ON THE WAY. SHOPPED AT A FRIENDS SHOP ON THE WAY HOME AND HAD THEM SCAN THE COMPUTER FOUND OUT MY FICM IS NO GO MY IPR IS BAD AND MY STC FITTING IS BAD THEY FOUND THE STC WHEN THEY PULLED THE TURBO ASWELL AS MY DUMMY PLUGS.

NHTSA complaint #10691382 — an unverified report by a vehicle owner.

at 143,000 miles Newtown, CT

FUEL/PROPULSION SYSTEM

FOR THE PAST WEEK MY TRUCK HAS BEEN TAKING LONGER TO START THEN NORMAL TODAY IT STARTED TO STALL ON MY I WAS ABLE TO GET IT HOME WHILE IT STALLED 4 MORE TIMES ON THE WAY. SHOPPED AT A FRIENDS SHOP ON THE WAY HOME AND HAD THEM SCAN THE COMPUTER FOUND OUT MY FICM IS NO GO MY IPR IS BAD AND MY STC FITTING IS BAD THEY FOUND THE STC WHEN THEY PULLED THE TURBO ASWELL AS MY DUMMY PLUGS.

NHTSA complaint #10691382 — an unverified report by a vehicle owner.

at 124,723 miles Dunmore, PA

ENGINE

TL*THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 60 MPH, THE VEHICLE STALLED AS THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 124,723.

NHTSA complaint #10680920 — an unverified report by a vehicle owner.

Homer, MI

SERVICE BRAKES

TL* THE CONTACT OWNS A 2005 FORD F-350. THE CONTACT STATED WHILE DRIVING AT 15 MPH, THE BRAKE LIGHT FAILED TO ILLUMINATE WHENEVER THE BRAKES WERE ENGAGED. ALSO, THE TBC WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE CONNECTOR TO THE BREAK LIGHT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNAVAILABLE AND THE CURRENT MILEAGE WAS 140,000.

NHTSA complaint #10609006 — an unverified report by a vehicle owner.

at 113,000 miles Hasbrouck Heights, NJ

ENGINE

APPROXIMATELY 16,000 MILES PRIOR TO THIS INCIDENT (96,450) THE VEHICLE HAD A LACK OF TOWING POWER. I TOOK IT TO FORD, AND THEY TOLD ME THAT IT WAS THE EGR COOLER AND OIL COOLER. THE SERVICE MANAGER ADVISED ME THAT THIS HAPPENS TO EVERY 6.0 LITER DIESEL. HE STATED THEY UPDATED THE COOLERS TO FIX THE PROBLEM (PRETTY MUCH ADMITTING THAT THEY DID NOT BUILD IT RIGHT). I SEARCHED ONLINE AND FOUND THIS TO BE TRUE, BUT FOR SOME REASON THERE IS NO RECALL. $4,730.78 LATER, MY VEHICLE WAS FIXED. ALTHOUGH I DO TOW WITH THE VEHICLE (THAT'S WHAT ITS MADE FOR), I BABY THE VEHICLE. I DO OIL CHANGES EVERY 3000 (RECOMMENDED AT 5000) AND CHANGE THE FUEL FILTER 2 TIMES A YEAR (RECOMMENDED EVERY 12,000). THREE YEARS LATER AND ONLY 16,000 MILES LATER (113,239) THE VEHICLE AGAIN HAD A LACK OF POWER. I TOOK IT TO FORD AGAIN, AND THEY TOLD ME IT WAS THE EGR COOLER, OIL COOLER, AND HEAD GASKETS. I TOLD THE SERVICE MANAGER THAT I JUST HAD THE EGR COOLER AND OIL COOLER REPLACED, BUT IT WAS OUT OF THE REPAIR WARRANTY. HE SAID ALL OF THESE TRUCKS HAVE THESE PROBLEMS. $7,937 (DISCOUNTED) AND TWO WEEKS LATER I RECEIVED MY VEHICLE BACK. MY FAMILY HAS USED FORD DIESEL TRUCKS FOR YEARS AND NORMALLY GET 250,000 OUT OF THEM BEFORE ANY MAJOR REPAIRS. FORD DOES NOT STAND BEHIND THEIR PRODUCT LIKE THEY USED TO. I WILL NEVER BUY ANOTHER FORD.

NHTSA complaint #10598790 — an unverified report by a vehicle owner.

at 137,000 miles Elizaville, NY

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2005 FORD F-350SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS RESTARTED AND RESUMED NORMALLY. THE FAILURE RECURRED AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 05V27000 (ELECTRICAL SYSTEM) HOWEVER, THE VIN WAS NOT INCLUDED IN THE RECALL. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 137,000. THE VIN WAS UNAVAILABLE.

NHTSA complaint #10563003 — an unverified report by a vehicle owner.

at 59,675 miles Morrison, CO

STEERING

I HAVE A 2005, CREW CAB, SHORT BED, 6.0 DIESEL F-350. WHEN DRIVING AT 55-75MPH ON THE HIGHWAY, I PASSED A SMALL BUMP TRIGGERING A RIGOROUS SHAKING OF THE FRONT END. I COULD NOT APPLY BRAKES RAPIDLY, AND THE STEERING WHEEL BEGAN TO SHAKE. I BARELY HAD CONTROL OF THE VEHICLE, BUT AFTER FINALLY SLOWING DOWN TO A STOP THE SHAKING STOPPED. IT WAS VERY DANGEROUS, AND HAS HAPPENED 6 TIMES SINCE AT 55-75MPH.

NHTSA complaint #10561488 — an unverified report by a vehicle owner.

at 59,675 miles Morrison, CO

SUSPENSION

I HAVE A 2005, CREW CAB, SHORT BED, 6.0 DIESEL F-350. WHEN DRIVING AT 55-75MPH ON THE HIGHWAY, I PASSED A SMALL BUMP TRIGGERING A RIGOROUS SHAKING OF THE FRONT END. I COULD NOT APPLY BRAKES RAPIDLY, AND THE STEERING WHEEL BEGAN TO SHAKE. I BARELY HAD CONTROL OF THE VEHICLE, BUT AFTER FINALLY SLOWING DOWN TO A STOP THE SHAKING STOPPED. IT WAS VERY DANGEROUS, AND HAS HAPPENED 6 TIMES SINCE AT 55-75MPH.

NHTSA complaint #10561488 — an unverified report by a vehicle owner.

at 101,000 miles Clovis, CA Crash 1 injured 1 killed

AIR BAGS

FORD F350 PULLING A 31' TRAILER CRASHED INTO REAR OF A COMMERCIAL TRUCK/TRAILER DUE TO ICY ROAD CONDITIONS. AIR BAGS DID NOT ACTIVATE ON IMPACT. PASSENGER IN RIGHT/FRONT SEAT WAS CRUSHED DUE TO IMPACT.

NHTSA complaint #10558391 — an unverified report by a vehicle owner.

at 97,300 miles Graham, WA

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. AFTER SEVERAL ATTEMPTS THE CONTACT WAS ABLE TO START THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THE FUEL INJECTION CONTROL MODULE WOULD HAVE TO BE REPLACED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) HOWEVER, THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 97,300.

NHTSA complaint #10548000 — an unverified report by a vehicle owner.

at 42,206 miles Cahokia, IL

FUEL SYSTEM, DIESEL

COMING HOME FROM A CAMPING TRIP WITH A 5TH WHEEL CAMPER & TRUCK JUST STOPPED WORKING. COME TO FIND OUT THE STC FITTING ON HIGH PRESSURE OIL PUMP SHOT APART & CRACKED REAR TIMING COVER. AFTER BEING STUCK ON THE HIGHWAY FOR OVER 8 HOURS, STRANDED AT THE CAMPGROUND FOR 4 MORE DAYS & $3000 TO GET IT FIXED, WE THEN FINDING OUT THAT THIS IS A COMMON PROBLEM WITH THIS ENGINE. THIS STC FITTING HAS SINCE BEEN CHANGED BY THE MANUFACTURER SO THAT IT IS ONE PIECE NOW, HOWEVER THERE HAS NOT BEEN A RECALL ON IT. WE HAVE SEVERAL FORD VEHICLES AND IT IS VERY UPSETTING TO GO THROUGH ALL OF THIS WHEN A SIMPLE RECALL COULD HAVE AVOIDED IT. THANK YOU FOR YOUR ATTENTION TO RESOLVING THIS MATTER & HELPING US GET A REFUND FOR THE $3000.

NHTSA complaint #10524945 — an unverified report by a vehicle owner.

at 42,206 miles Cahokia, IL

ENGINE

COMING HOME FROM A CAMPING TRIP WITH A 5TH WHEEL CAMPER & TRUCK JUST STOPPED WORKING. COME TO FIND OUT THE STC FITTING ON HIGH PRESSURE OIL PUMP SHOT APART & CRACKED REAR TIMING COVER. AFTER BEING STUCK ON THE HIGHWAY FOR OVER 8 HOURS, STRANDED AT THE CAMPGROUND FOR 4 MORE DAYS & $3000 TO GET IT FIXED, WE THEN FINDING OUT THAT THIS IS A COMMON PROBLEM WITH THIS ENGINE. THIS STC FITTING HAS SINCE BEEN CHANGED BY THE MANUFACTURER SO THAT IT IS ONE PIECE NOW, HOWEVER THERE HAS NOT BEEN A RECALL ON IT. WE HAVE SEVERAL FORD VEHICLES AND IT IS VERY UPSETTING TO GO THROUGH ALL OF THIS WHEN A SIMPLE RECALL COULD HAVE AVOIDED IT. THANK YOU FOR YOUR ATTENTION TO RESOLVING THIS MATTER & HELPING US GET A REFUND FOR THE $3000.

NHTSA complaint #10524945 — an unverified report by a vehicle owner.

at 170,000 miles Centreville, MD

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE, STATING THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 170,000 AND THE CURRENT MILEAGE WAS 180,000.

NHTSA complaint #10513270 — an unverified report by a vehicle owner.

at 82,462 miles Lake Havasu City, AZ

TIRES

TL* THE CONTACT OWNS A 2005 FORD F-350 SD EQUIPPED WITH MICHELIN TIRES, SIZE: LT245/75/R17 TIRES(N/A). THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE HOOD ON THE TRUCK, BEGAN TO VIBRATE IN A VIOLENT MANNER. WITHIN 2-3 SECONDS, THE FRONT PASSENGER'S SIDE TIRE EXPLODED WHICH CAUSED THE VEHICLE TO PULL TOWARD THE RIGHT AND SWAY UNCONTROLLABLY OFF ROAD, THROUGH SAND, BRUSH ROCKS, ACROSS A CULVERT, WHICH CAUSED THE FRONT END OF THE VEHICLE, TO BECOME BURIED DEEP IN THE SAND. THERE WAS DAMAGE TO THE VEHICLE. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE WHERE THE DEFECTIVE TIRE WAS REPLACED WITH A SPARE. THE VEHICLE WAS THEN TAKEN TO A TIRE CENTER WHERE THE FRONT PASSENGER AND DRIVER'S SIDE TIRES WERE REPLACED. THE TIRE CENTER REPLACED THE DEFECTIVE TIRE FREE OF CHARGE. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 82,462. UPDATED 6/17/13 *CN THE CONSUMER STATED THE RETAIL ESTABLISHMENT REFUNDED THE COST OF THE BLOWN TIRE, STATING IT WAS DEFECTIVE. MICHELIN DISAGREED WITH THE RETAIL ESTABLISHMENTS FINDINGS AND STATED THE TIRE WAS NOT DEFECTIVE. MICHELIN STATED THEIR INSPECTION REVEALED A RADIAL BREAK THROUGH THE CASING IN THE CROWN AREA FROM BEAD TO BEAD. A PORTION OF THE TREAD AND BOTH STEEL BELTS WERE DETACHED AND MISSING IN THAT AREA EXPOSING THE RADIAL CASING PILED. MICHELIN, WENT ON TO STATED, THAT INDICATED THE INNER LINER ALLOWING AIR TO INFILTRATE INTO THE CASING. AS THE TIRE REMAINED IN SERVICE, THE AIR INFILTRATION PROGRESSED, ULTIMATELY CAUSING THE TREAD TO DETACH. UPDATED 06/25/13

NHTSA complaint #10510938 — an unverified report by a vehicle owner.

at 104,255 miles Blounts Creek, NC

STEERING

DRIVING ST HIGHWAY SPEED (50-55MPH) I RAN OVER THREE SMALL BUMPS IN SUCCESSION, THE STEERING WHEEL WENT INTO A VIOLENT SIDE TO SIDE SHAKING AND I EXPERIENCED A SEVERE AND VIOLENT SHAKING OF THE ENTIRE FRONT END OF THE TRUCK. I MANAGED TO SLOW THE TRUCK AND PULL TO THE SHOULDER OF THE DIVIDED HIGHWAY. I GOT OUT AND INSPECTED THE TRUCK TO SEE IF THERE WAS ANY DAMAGE. I COULD SEE NONE SO I DROVE CAREFULLY BACK ON TO THE HIGHWAY AND THE TRUCK SEEMED TO DRIVE OK FROM THAT POINT ON. I TOOK THE TRUCK TO A FRONT END ALIGNMENT SHOP AND HAD THE FRONT END AND SUSPENSION CHECKED. THEY SAID IT ALL LOOKED GOOD, BUT AFTER THAT ABOUT A MONTH LATER I HAD THE SAME THING HAPPEN AGAIN ON AN INTERSTATE HIGHWAY. SAME DEAL, I HIT A SUCCESSION OF SMALL BUMPS , THEN ALL HELL BROKE LOOSE, VIOLENT SHAKING AND OSCILLATION OF THE STEERING WHEEL. I WAS FORCED TO PULL OVER TO THE BERM IN HEAVY TRAFFIC AND HAD TO PULL BACK OUT INTO FAST MOVING TRAFFIC. THESE F-350'S ARE A DEATH TRAP ! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #10509866 — an unverified report by a vehicle owner.