Owners have filed 1,531 complaints
about the 1994 Ford Explorer with NHTSA between 1995 and 2020.
The largest single group is the tires.
Across this model's run it ranks 9 of 34 worst.
The letter says how bad. This says what kind — whether this year drew
an unusual number of complaints, unusually dangerous
ones, or failures that arrived unusually early.
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 63
Against the median year of the Ford Explorer. 50 means typical for this
model; 100 means roughly double.
Severity — 100
23.2% of these complaints
involved a crash, fire, injury or death, against a national rate of
9.7%.
Early failure — 16
10% of failures with a mileage on record happened under
36,000 miles, against a national rate of
29%.
NHTSA files every complaint against a named sub-assembly, not just a
system. This is the difference between knowing it was "the engine" and
knowing which part of it — the list to hand a mechanic.
Odometer readings owners gave when they filed. About half of all
complaints include one.
Under 1,000 miles
43.8%
1,000 – 9,999 miles
32.9%
10,000 – 24,999 miles
32.9%
25,000 – 49,999 miles
21.9%
50,000 – 74,999 miles
87.7%
75,000 – 99,999 miles
3634.6%
100,000 – 149,999 miles
2826.9%
150,000+ miles
2019.2%
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
Jan 1995peak 91Jul 2020
NHTSA investigations into the 1994 Ford Explorer
An investigation is the step before a recall: the agency has seen enough
complaints to look into a pattern itself. An open one means it thinks
something may be wrong and nothing has been fixed yet.
1
investigation is
still open.
RQ99016Opened 29 Jul 1999Still openSTRUCTURE
LIFTGATE SUPPORT BRACKET FAILURE
SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS REC...
EA00012Opened 14 Apr 2000Closed 20 Oct 2000STRUCTURE
SPARE TIRE WINCH CABLE
PE99072Opened 30 Nov 1999Closed 14 Apr 2000STRUCTURE
SPARE TIRE WINCH CABLE
FROM THE BEGINNING OF THE 1991 MODEL YEAR PRODUCTION UNTIL THE MIDDLE OF THE 1994 MODEL YEAR PRODUCTION, FORD USED A GALVANIZED STEEL CABLE TO LIFT AND HOLD IN STORED POSITION, THE EXPLORER SPARE TIRE.ON MAY 19, 1994, BASED ON THE RESULTS OF FORD DURABILITY TESTING , FORD CHANGED TO A 4.00MM STAINLESS STEEL CABLE.THERE HAVE BEEN OVER 100 INCIDENTS IN WHICH THE ORIGINAL GALVANIZED STEEL CABLE FAILED ALLOWING THE SPARE TIRE TO DROP FROM ITS REAR STORAGE WELL.ONE OF THESE INCIDENTS CAUSED A FOLLOWING VEHICLE TO BE INVOLVED IN A COLLISION AND ON SIX OTHER OCCASIONS THE WHEEL MADE CONTACT WITH FOLL...
EA99004Opened 15 Jan 1999Closed 18 Apr 2000VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
BLOWER ASSEMBLY FIRES
BASED ON THE RELATIVELY LOW FAILURE FREQUENCY MEASURED OVER AN EXTENDED EXPOSURE TIME AND THE FACT THAT THE GREAT MAJOITY OF INCIDENTS ARE CONFINED WITHIN THE BLOWER HOUSING, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
DP98008Opened 4 Sep 1998Closed 11 Sep 1998VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
HEATER BLOWER ASSEMBLY FIRE
PE98048Opened 4 Sep 1998Closed 15 Jan 1999VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
BLOWER ASSEMBLY FIRES
DP98001Opened 6 Jan 1998Closed 4 Feb 1998STRUCTURE
HEAVY LATERAL VIBRATION
NHTSA WAS PETITIONED TO COMMENCE A DEFECT INVESTIGATION OF THE SUBJECT VEHICLES ON JANUARY 6, 1998.THE PETITION ALLEGES THAT EARLY MODEL FORD EXPLORER SPORT UTILITY VEHICLES DEVELOP HEAVY LATERAL VIBRATIONS AT SPEEDS ABOVE 55 MPH AND WHEN ENCOUNTERING BUMPS AT LOW SPEEDS.THE PETITION FURTHER ALLEGES THAT THESE VIBRATIONS COULD POSSIBLY CAUSE LOSS OF VEHICLE CONTROL.THE ANALYSIS OF THE PETITION IS PRESENTED IN THE ATTACHED NOTICE WHICH IS PUBLISHED IN THE FEDERAL REGISTER.
EA97011Opened 23 May 1997Closed 20 Jan 1998STRUCTURE
SUNROOF SHATTERING AND SEPARATION
Recalls on the 1994 Ford Explorer
A complaint is one owner's allegation. A recall is the point at which
the manufacturer or a regulator agreed the defect is real and dangerous
enough to fix for free — however old the car is.
United States — NHTSA
01X001000
TIRES:TREAD/BELT
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.
Risk: SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.
00T005000
TIRES:TREAD/BELT
TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO SEPARATION OF THE TIRE TREAD.
Risk: IF THE TREAD SEPARATES FROM THE TIRE, THE DRIVER CAN LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH CAUSING INJURY OR DEATH.
VEHICLE DESCRIPTION: ON CERTAIN SPORT UTILITY VEHICLES, THE HYDRAULIC LIFT CYLINDER BRACKET WELDS COULD FRACTURE.
Risk: WITH A BROKEN BRACKET WELD, THERE IS A POTENTIAL FOR THE LIFTGATE BRACKET TO GRADUALLY BEND INWARD ALLOWING THE LIFT CYLINDER BALL STUD TO DISENGAGE, UNEXPECTEDLY ALLOWING THE LIFTGATE TO FALL FROM AN OPEN POSITION.
97V083000
VISIBILITY:REARVIEW MIRRORS/DEVICES
A SHORT CIRCUIT CONDITION CAN OCCUR IN THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AS A RESULT OF A SEPARATED PART OF THE CONTACT ASSEMBLY BRIDGING THE SWITCH POSITIVE BATTERY PAD AND ADJACENT CHASSIS GROUND PAD.
Risk: THE CURRENT CAN OVERHEAT THE PRINTED CIRCUIT BOARD AND OTHER PLASTIC AND ELASTOMERIC COMPONENTS OF THE SWITCH ASSEMBLY RESULTING IN SMOKE OR FIRE.
96V024001
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:HYDRAULIC
THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.
Risk: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH FEDERAL REGULATION 573. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. THE CAMPAIGN WILL REINFORCE THE BRACKET ATTACHMENTS OF THE REAR LIFTGATE GAS ASSIST CYLINDERS WHICH COULD PULL AWAY FROM THE INSIDE OF THE LIFTGATE.
Risk: IF A BRACKET AND GAS ASSIST CYLINDER WERE TO DETACH COMPLETELY FROM THE LIFTGATE AND NO LONGER BEAR AGAINST THE LIFTGATE AS INTENDED, THE REMAINING ASSIST CYLINDER WOULD NOT HOLD THE LIFTGATE IN AN OPEN POSITION. PERSONAL INJURY COULD OCCUR.
94V169001
PARKING BRAKE:CONVENTIONAL
THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.
Risk: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.
Canada — Transport Canada
Canada runs its own recall programme, and its campaigns do not
always mirror the American ones.
Recall 2001193139,310 units in Canada
Other
Certain vehicles, from Ontario to Newfoundland, could experience a corrosion related failure of the spare tire winch cable. If the cable breaks while the vehicle is being driven, the spare tire could drop down, potentially creating a roadway obstacle. Correction: Owners are to inspect the cable, and if corrosion or broken wire strands are present the vehicle is to be taken to a dealer for replacement of the winch assembly. Program ends September 30, 2003.
Recall 199922418,972 units in Canada
Structure
On certain vehicles, the hydraulic lift cylinders are attached to brackets that are welded to the liftgate. under certain conditions, the bracket welds may fracture due to the brackets being inadvertently mislocated relative to the liftgate. There may be a potential for the liftgate bracket to gradually bend inward which might allow the liftgate cylinder ball stud to disengage. Correction: Reinforcement brackets will be installed.
Recall 199711624,958 units in Canada
Electrical
IF A SHORT CIRCUIT OCCURS IN THE POWER MIRROR SWITCH THERE IS THE POTENTIAL RISK OF FIRE AT OR NEAR THE MIRROR SWITCH (LOCATED IN THE DRIVER'S DOOR). OVERHEATING OF THE SWITCH ASSEMBLY CREATES THE RISK OF AN UNATTENDED VEHICLE FIRE. CORRECTION: A FUSED JUMPER HARNESS WILL BE INSTALLED IN THE POWER MIRROR ELECTRICAL CIRCUIT.
Recall 199415745,248 units in Canada
Brakes
NOTE: THIS RECALL AFFECTS VEHICLES WITH MANUAL TRANSMISSION. THE PARKING BRAKE CONTROL SELF-ADJUST PAWL MAY SKIP OVER ONE OR MORE TEETH IN THE SELF-ADJUST RATCHET DURING PARKING BRAKE APPLICATION, WHICH COULD PREVENT THE SYSTEM FROM ACHIEVING FULL TENSION. THIS COULD RESULT IN PARKING BRAKE INEFFECTIVENESS WHICH WOULD ALLOW THE VEHICLE TO ROLL FREELY IF IT IS NOT LEFT IN GEAR. CORRECTION: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RATCHET.
Reports where the owner recorded a crash, a fire, an injury or a death.
Norwood, NYCrash1 injured
EXTERIOR LIGHTING
HIGH BEAMS ACT AS LOW BEAMS ALL THE TIME, UNLESS YOU PULL THE BRIGHTS TOWARDS YOU AND HOLD WHICH IS ALSO A FATALITY.
NHTSA complaint #10627689 — an unverified report by a vehicle owner.
at 190,000 milesSanford, NCFire1 injured
FUEL SYSTEM, GASOLINE
TL* THE CONTACT OWNS A 1994 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, AN ODOR OF GASOLINE FUMES EMITTED INSIDE OF THE VEHICLE AND THE ENGINE WARNING LIGHT ILLUMINATED. IN ADDITION, THERE WAS SMOKE COMING FROM UNDER THE HOOD. THE CONTACT EXPERIENCED BRONCHIAL HEALTH ISSUES THAT REQUIRED MEDICAL ATTENTION AS A RESULT FROM INHALING THE FUMES. THE VEHICLE WAS TAKEN TO A DEALER, WHO DIAGNOSED THAT THE FUEL LINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 190,000. THE VIN WAS UNAVAILABLE.
NHTSA complaint #10614481 — an unverified report by a vehicle owner.
Dallas, TXFire
VEHICLE SPEED CONTROL
MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPANY WILL CONDUCT ITS OWN INVESTIGATION.
NHTSA complaint #10447825 — an unverified report by a vehicle owner.
Dallas, TXFire
ENGINE AND ENGINE COOLING
MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPANY WILL CONDUCT ITS OWN INVESTIGATION.
NHTSA complaint #10447825 — an unverified report by a vehicle owner.
Evansville, INCrash1 killed
VEHICLE SPEED CONTROL
INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCELERATOR IS FULLY DEPRESSED, THE ARM CAN BECOME STUCK IN THE RUBBER. CONDITION WAS DISCOVERED DURING INVESTIGATION OF A FATAL CRASH. AFTER THE CONDITION WAS DISCOVERED, IT COULD BE EASILY AND REPEATEDLY REPLICATED. NOTE: FATALITY OCCURRED WHEN THE DRIVER, FOR UNKNOWN REASONS, EXITED THE VEHICLE WHILE IT WAS STILL IN MOTION AT UNKNOWN SPEED. DRIVER DIED UPON IMPACT WITH ROAD. VEHICLE CONTINUED OFF ROAD AND CAME TO REST, MOSTLY UNDAMAGED, IN A FIELD WELL OFF ROAD SURFACE.
NHTSA complaint #10427754 — an unverified report by a vehicle owner.
Evansville, INCrash1 killed
FUEL SYSTEM, GASOLINE
INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCELERATOR IS FULLY DEPRESSED, THE ARM CAN BECOME STUCK IN THE RUBBER. CONDITION WAS DISCOVERED DURING INVESTIGATION OF A FATAL CRASH. AFTER THE CONDITION WAS DISCOVERED, IT COULD BE EASILY AND REPEATEDLY REPLICATED. NOTE: FATALITY OCCURRED WHEN THE DRIVER, FOR UNKNOWN REASONS, EXITED THE VEHICLE WHILE IT WAS STILL IN MOTION AT UNKNOWN SPEED. DRIVER DIED UPON IMPACT WITH ROAD. VEHICLE CONTINUED OFF ROAD AND CAME TO REST, MOSTLY UNDAMAGED, IN A FIELD WELL OFF ROAD SURFACE.
NHTSA complaint #10427754 — an unverified report by a vehicle owner.
The most recent complaints
In the owners' own words, exactly as filed with NHTSA.
Franklin, NC
UNKNOWN OR OTHER
I LOOKED UP MY VEHICLE AND IT HAS A RECALL AND I WANT IT FIXED.
NHTSA complaint #11337134 — an unverified report by a vehicle owner.
Franklin, NC
STRUCTURE:BODY
I LOOKED UP MY VEHICLE AND IT HAS A RECALL AND I WANT IT FIXED.
NHTSA complaint #11337134 — an unverified report by a vehicle owner.
at 180,000 milesEthel, WV
POWER TRAIN
PURCHASED VEHICLE TRANSMISSION OUT,CAME WITH REBUILT TRANSMISSION,INSTALLED,LASTED ABOUT 1 YEAR.KEPT BLOWING FRONT SEALS.ALWAYS HEATED UP GOING UPHILL.NEXT TRANSMISSION,SAME STORY.SERVICED REGULAR,WITH FILTER CHANGE.CURRENT TRANSMISSION IN TRANS. SHOP,BURNT UP,NEW CLUTCHES,BANDS,SEALS,YOU NAME IT.IT STILL WILL NOT SHIFT CORRECTY DUE TO SERVO PISTON FAILURE,THAT ALSO NEEDS FIXED.A4LD TRANSMISSION IN TOO SMALL FOR THE EXPLORER VEHICLE.I LIKE THE VEHICLE IN GENERAL,EVEN INSTALLED MANUAL LOCKOUTS TO HELP THIS SIDUATION.THIS VEHICLE HAS HAD GOOD CARE,BUT TO NO AVAIL.I BELIEVE THAT THE FORD MOTOR COMPANY SHOULD BE HELD ACCOUNTABLE FOR PRESENTING THE AMERICAN CONSUMER WITH SUCH BAD DRIVETRAIN SIDUATIION,THAT I AM SURE THAT THEY BOTH KNEW ABOUT,AND JUST DID NOT CARE.IT LEFT ME,A SERVICE CONNECTED DISABLED VETERAN,ON THE SHOULDER OF THE HIGHWAY,MANY TIMES.EVEN ON MY WAY TO THE VA HOSPITAL.REGUARDS
NHTSA complaint #11104957 — an unverified report by a vehicle owner.
Norwood, NYCrash1 injured
EXTERIOR LIGHTING
HIGH BEAMS ACT AS LOW BEAMS ALL THE TIME, UNLESS YOU PULL THE BRIGHTS TOWARDS YOU AND HOLD WHICH IS ALSO A FATALITY.
NHTSA complaint #10627689 — an unverified report by a vehicle owner.
at 190,000 milesSanford, NCFire1 injured
FUEL SYSTEM, GASOLINE
TL* THE CONTACT OWNS A 1994 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, AN ODOR OF GASOLINE FUMES EMITTED INSIDE OF THE VEHICLE AND THE ENGINE WARNING LIGHT ILLUMINATED. IN ADDITION, THERE WAS SMOKE COMING FROM UNDER THE HOOD. THE CONTACT EXPERIENCED BRONCHIAL HEALTH ISSUES THAT REQUIRED MEDICAL ATTENTION AS A RESULT FROM INHALING THE FUMES. THE VEHICLE WAS TAKEN TO A DEALER, WHO DIAGNOSED THAT THE FUEL LINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 190,000. THE VIN WAS UNAVAILABLE.
NHTSA complaint #10614481 — an unverified report by a vehicle owner.
at 24,000 milesCA, CA
TIRES
APRIL, 1996 I, MY EX WIFE, AND MY DAUGHTER WERE COMING BACK FROM PALMDALE, LA COUNTY, TRAVELING EAST ON 138 HIGHWAY BACK TO ONTARIO, SAN BERNARDINO COUNTY, WHERE I USED TO RESIDE. WHILE I WAS PASSING SLOW TRUCK IN TWO HIGHWAY TRYING TO GET BACK IN THE FRONT OF THE TRUCK ONE OF THE FRONT TIRES EXPLODED I LOST CONTROL OF THE 1994 FORD EXPLORER GOT ON THE DIRT THE CAR WAS AIRBORNE LANDED TURN GOD KNOWS HOW MANY TIMES AND LANDED ON THE SIDE.
NHTSA complaint #10551694 — an unverified report by a vehicle owner.
Dallas, TXFire
VEHICLE SPEED CONTROL
MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPANY WILL CONDUCT ITS OWN INVESTIGATION.
NHTSA complaint #10447825 — an unverified report by a vehicle owner.
Dallas, TXFire
ENGINE AND ENGINE COOLING
MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPANY WILL CONDUCT ITS OWN INVESTIGATION.
NHTSA complaint #10447825 — an unverified report by a vehicle owner.
at 171,000 milesLargo, FL
VEHICLE SPEED CONTROL
I WAS SITTING AT A STOP LIGHT ALL OF A SUDDEN THE TRUCK ACCELERATED FORWARD. THE NEXT EVENT I WAS TRAVELING ABOUT 40 MILES AN HOUR AND THE TRUCK ACCELERATED OUT OF CONTROL AND I WAS UNABLE TO STOP IT, THE BRAKES WOULDN'T STOP IT, FINALLY I TURNED THE KEY OFF AND IT SHUT DOWN. IT'S BEEN HAPPENING ON AND OFF SINCE THEN. IT DOESN'T HAPPEN ALL THE TIME, BUT, I NEVER KNOW WHEN IT WILL HAPPEN AGAIN. I CONTACTED FORD SEVERAL TIMES ABOUT THIS PROBLEM AND THEY TOLD ME IT COULD BE ALOT OF DIFFERENT REASONS, THEY NAMED OFF SOME PARTS AND I REPLACED ALOT OF THEM AND AM STILL HAVING THE SAME PROBLEM. THEY DID SAY THEY HAVE HEARD OF OTHER PEOPLE HAVING THE SAME PROBLEMS, BUT THEY WERE NOT ALL FOR THE SAME REASONS.
NHTSA complaint #10436124 — an unverified report by a vehicle owner.
at 171,000 milesLargo, FL
ENGINE AND ENGINE COOLING
I WAS SITTING AT A STOP LIGHT ALL OF A SUDDEN THE TRUCK ACCELERATED FORWARD. THE NEXT EVENT I WAS TRAVELING ABOUT 40 MILES AN HOUR AND THE TRUCK ACCELERATED OUT OF CONTROL AND I WAS UNABLE TO STOP IT, THE BRAKES WOULDN'T STOP IT, FINALLY I TURNED THE KEY OFF AND IT SHUT DOWN. IT'S BEEN HAPPENING ON AND OFF SINCE THEN. IT DOESN'T HAPPEN ALL THE TIME, BUT, I NEVER KNOW WHEN IT WILL HAPPEN AGAIN. I CONTACTED FORD SEVERAL TIMES ABOUT THIS PROBLEM AND THEY TOLD ME IT COULD BE ALOT OF DIFFERENT REASONS, THEY NAMED OFF SOME PARTS AND I REPLACED ALOT OF THEM AND AM STILL HAVING THE SAME PROBLEM. THEY DID SAY THEY HAVE HEARD OF OTHER PEOPLE HAVING THE SAME PROBLEMS, BUT THEY WERE NOT ALL FOR THE SAME REASONS.
NHTSA complaint #10436124 — an unverified report by a vehicle owner.
Evansville, INCrash1 killed
VEHICLE SPEED CONTROL
INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCELERATOR IS FULLY DEPRESSED, THE ARM CAN BECOME STUCK IN THE RUBBER. CONDITION WAS DISCOVERED DURING INVESTIGATION OF A FATAL CRASH. AFTER THE CONDITION WAS DISCOVERED, IT COULD BE EASILY AND REPEATEDLY REPLICATED. NOTE: FATALITY OCCURRED WHEN THE DRIVER, FOR UNKNOWN REASONS, EXITED THE VEHICLE WHILE IT WAS STILL IN MOTION AT UNKNOWN SPEED. DRIVER DIED UPON IMPACT WITH ROAD. VEHICLE CONTINUED OFF ROAD AND CAME TO REST, MOSTLY UNDAMAGED, IN A FIELD WELL OFF ROAD SURFACE.
NHTSA complaint #10427754 — an unverified report by a vehicle owner.
Evansville, INCrash1 killed
FUEL SYSTEM, GASOLINE
INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCELERATOR IS FULLY DEPRESSED, THE ARM CAN BECOME STUCK IN THE RUBBER. CONDITION WAS DISCOVERED DURING INVESTIGATION OF A FATAL CRASH. AFTER THE CONDITION WAS DISCOVERED, IT COULD BE EASILY AND REPEATEDLY REPLICATED. NOTE: FATALITY OCCURRED WHEN THE DRIVER, FOR UNKNOWN REASONS, EXITED THE VEHICLE WHILE IT WAS STILL IN MOTION AT UNKNOWN SPEED. DRIVER DIED UPON IMPACT WITH ROAD. VEHICLE CONTINUED OFF ROAD AND CAME TO REST, MOSTLY UNDAMAGED, IN A FIELD WELL OFF ROAD SURFACE.
NHTSA complaint #10427754 — an unverified report by a vehicle owner.
at 286,000 milesSAN Antonio, TXFire
VEHICLE SPEED CONTROL
WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES.
NHTSA complaint #10379515 — an unverified report by a vehicle owner.
at 286,000 milesSAN Antonio, TXFire
TIRES
WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES.
NHTSA complaint #10379515 — an unverified report by a vehicle owner.
at 286,000 milesSAN Antonio, TXFire
STRUCTURE:BODY
WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES.
NHTSA complaint #10379515 — an unverified report by a vehicle owner.
at 185,876 milesRobins, IAFire
ELECTRICAL SYSTEM
1994 FORD EXPLORER HAD SMOKE COMING OUT OF THE AIR-CONDITIONER VENTS INTO THE PASSENGER COMPARTMENT, SLIGHT AT FIRST, THEN SO HEAVY THAT FORWARD VISIBILITY WAS OBSCURED. AFTER STOPPING THE VEHICLE, A SMALL FIRE WAS SEEN BURNING THE PLASTIC EVAPORATOR COVER WHERE THE BLOWER MOTOR RESISTOR ASSEMBLY IS MOUNTED IN THE EVAPORATOR COVER. SOME SNOW THROWN ON THE FIRE PUT IT OUT. THE BLOWER MOTOR APPEARS TO BE SHORTED OR MAYBE JAMMED FROM ROTATING, CAUSING THE RESISTOR TO GET HOTTER THAN NORMAL, IGNITING THE PLASTIC COVER. MAYBE LEAVES OR OTHER FLAMMABLE DEBRIS CONTACTED THE RESISTOR, BUT I CAN'T TELL AS THE FLAMES BURNED UP ANYTHING IN THE AREA AROUND THE RESISTOR ASSEMBLY. FORTUNATELY, I WAS ABLE TO BRING THE VEHICLE TO A SAFE STOP, IN SPITE OF VERY LIMITED VISIBILITY IN THE HEAVY SMOKE. I WAS ON A SLOW SPEED, LOW TRAFFIC CITY STREET. THE RESULTS WOULD HAVE BEEN MUCH WORSE IF THE FIRE OCCURRED AT HIGHWAY SPEEDS. THE BLOWER MOTOR WILL BE AVAILABLE FOR INSPECTION WHEN I REMOVE AND REPLACE IT TO TRY AND GET THE AIR SYSTEM WORKING FOR HEAT AT LEAST.
NHTSA complaint #10374872 — an unverified report by a vehicle owner.
ELK River, MN
EXTERIOR LIGHTING
LIGHT CONTROL SWITCH HEATS UP SO HOT THAT WIRES AND PLUG IN MELT,BURN AND CRACK CAUSING LIGHT SWITCH FAILURE THAT COULD GO UNKNOWN CAUSING A CRASH OR FIRE.
NHTSA complaint #10332098 — an unverified report by a vehicle owner.
at 200,000 milesScotts Mills, ORFire
ENGINE AND ENGINE COOLING
TL*THE CONTACT OWNS A 1994 FORD EXPLORER. WHEN THE CONTACT WAS DRIVING APPROXIMATELY 10 MPH, DARK SMOKE BEGAN EMITTING FROM THE INSTRUMENT PANEL. THE CONTACT TURNED THE VEHICLE OFF WHICH IMMEDIATELY BECAME ENGULFED IN FLAMES. THE POLICE AND FIRE DEPARTMENT WERE NOTIFIED AND EXTINGUISHED THE FIRE. THE VEHICLE WAS DESTROYED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 200,000.
NHTSA complaint #10323374 — an unverified report by a vehicle owner.
at 150,000 milesGuerneville, CAFire
ELECTRICAL SYSTEM
WHILE DRIVING, THE SUV CAUGHT FIRE FROM UNDER THE HOOD. THE VEHICLE WAS CONSUMED BY FLAMES IN LESS THAN 5 MINUTES. ALTHOUGH MANY MAKES AND MODELS OF FORDS HAVE BEEN RECALLED ( FAULTY CRUISE CONTROL - POTENTIAL FIRE HAZARD), THE 1994 FORD EXPLORER HAS NOT BEEN RECALLED.
NHTSA complaint #10308714 — an unverified report by a vehicle owner.
at 175,000 milesSalamanta, NYFire
ENGINE AND ENGINE COOLING
TL* THE CONTACT OWNS A 1994 FORD EXPLORER. WHILE PARKED, THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. THE FIRE INSPECTOR WAS UNABLE TO DETERMINE THE CAUSE OF FIRE. THE VEHICLE WAS SEVERELY DAMAGED. THE MANUFACTURER HAS NOT BEEN NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE 175,000.
NHTSA complaint #10288536 — an unverified report by a vehicle owner.
Phoenix, AZCrash
VEHICLE SPEED CONTROL
THE GAS PEDAL GOT STUCK CAUSING MY VEHICLE TO ACCELERATE AT A HIGHER THAN NORMAL SPEED IN AN APARTMENT PARKING LOT, WHICH CAUSED MY VEHICLE TO RUN INTO THE APARTMENT BUILDING AND CAUSED STRUCTURAL DAMAGE AND FRONT END DAMAGE TO THE EXPLORER. IT IS INOPERABLE AT THIS TIME DUE TO THIS INCIDENT. A POLICE REPORT WAS MADE AND INSURANCE COMPANY NOTIFIED.
NHTSA complaint #10287417 — an unverified report by a vehicle owner.
at 150,000 milesLanesville, IN
SERVICE BRAKES, HYDRAULIC
I DRIVE A 1994 FORD EXPLORER 4X4. MY COMPLAINT IS WITH THE FRONT BRAKES. WHEN THE INNER BRAKE PADS WEAR TO A CERTAIN POINT, THEY FALL OUT OF THE CHANNELS THAT THEY SLIDE IN CAUSING BRAKE FAILURE. WHEN THIS HAPPENS, ALL THAT IS LEFT TO STOP THE VEHICLE IS THE PISTON OF THE BRAKE CALIPER. THERE IS NO WEAR INDICATOR TO WARN THE DRIVER THAT DISC PADS ARE WORN OUT. PLEASE LET ME KNOW IF THERE IS A RECALL ON THIS PROBLEM.
NHTSA complaint #10287088 — an unverified report by a vehicle owner.
Pittsburgh, PA
SUSPENSION
MY VEHICLE WAS PURCHASED AS IS AND I HAVE HAD SOME PROBLEMS WITH IT . I NEED ROCKER PANELS , 3 BALL JOINTS AND A NEW MUFFLER.
NHTSA complaint #10273856 — an unverified report by a vehicle owner.
Pittsburgh, PA
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
MY VEHICLE WAS PURCHASED AS IS AND I HAVE HAD SOME PROBLEMS WITH IT . I NEED ROCKER PANELS , 3 BALL JOINTS AND A NEW MUFFLER.
NHTSA complaint #10273856 — an unverified report by a vehicle owner.
at 170,000 milesLOS Angeles, CA1 injured
STRUCTURE:BODY
TL*THE CONTACT OWNS A 1994 FORD EXPLORER. THE CONTACT STATED THAT THE LIFTGATE BRACKETS FRACTURED AND THE GLASS FELL OUT AND STRUCK HER ON THE HEAD. THE DEALER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 99V310001 (STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE), ALTHOUGH THE FAILURES WERE IDENTICAL. THE CONTACT WOULD HAVE TO PAY $200 FOR THE REPAIR. CURRENTLY, THE WINDOW CAN NO LONGER BE OPENED. THE FAILURE AND CURRENT MILEAGES WERE 170,000.
NHTSA complaint #10260565 — an unverified report by a vehicle owner.