FaultScore

FaultScore report

1997 Ford Explorer problems

Owners have filed 2,150 complaints about the 1997 Ford Explorer with NHTSA between 1996 and 2021. The largest single group is the tires. Across this model's run it ranks 2 of 34 worst.

D

FaultScore 76/100

Higher is worse. Measured against the other years of the Ford Explorer.

How this is worked out

The numbers

2,150

Complaints

180

Crashes reported

58

Fires reported

144

Injuries reported

26 complaints report a death.

100,000 mi

Median mileage at failure

Half of reported failures happened before this

7%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 88 vs 50 Severity 98 vs 50 Early failure 13 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 88
Against the median year of the Ford Explorer. 50 means typical for this model; 100 means roughly double.
Severity — 98
19% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 13
7% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 1997 compares with every other Ford Explorer

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1997 Ford Explorer

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Tires 764 35.5%

61 crashes, 2 fires · median 78,000 mi

Engine & Cooling 227 10.6%

2 crashes, 12 fires · median 99,000 mi

29 crashes, 10 fires · median 100,000 mi

11 crashes, 1 fires · median 95,593 mi

Suspension 112 5.2%

8 crashes, 0 fires · median 115,000 mi

Brakes 106 4.9%

22 crashes, 5 fires · median 84,500 mi

Median failure at 73,228 miles

1 crashes, 18 fires · median 98,197 mi

Seat Belts 57 2.7%

6 crashes, 0 fires · median 144,160 mi

2 crashes, 7 fires · median 102,266 mi

0 crashes, 1 fires · median 84,000 mi

0 crashes, 1 fires · median 87,107 mi

Seats 40 1.9%

4 crashes, 1 fires · median 95,000 mi

2 crashes, 0 fires · median 74,000 mi

Steering 35 1.6%

3 crashes, 0 fires · median 196,000 mi

Median failure at 85,000 miles

Airbags 27 1.3%

25 crashes, 0 fires · median 105,000 mi

Lights 25 1.2%

Median failure at 100,000 miles

Wheels 12 0.6%

3 crashes, 0 fires · median 130,000 mi

Child Seats 4 0.2%
Stability & Traction Control 4 0.2%

1 crashes, 0 fires · median 120,000 mi

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Tread/Belt 396 52.3%
Engine 77 10.2%
Gasoline 74 9.8%
Accelerator Pedal 60 7.9%
Antilock/Traction Control/Electronic Limited Slip 44 5.8%
Automatic Transmission 38 5.0%
Defroster/Defogger/Hvac System 35 4.6%
Front 33 4.4%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 2 0.7%
1,000 – 9,999 miles 1 0.4%
10,000 – 24,999 miles 9 3.2%
25,000 – 49,999 miles 19 6.7%
50,000 – 74,999 miles 47 16.5%
75,000 – 99,999 miles 62 21.8%
100,000 – 149,999 miles 87 30.6%
150,000+ miles 57 20.1%

NHTSA crash tests

The agency crash-tested this model year itself. These are its own photographs and star ratings.

These stars come from the pre-2011 crash test programme. NHTSA rebuilt the programme for the 2011 model year and states that ratings either side of that change are not comparable — so do not read these against a 2011-or-newer car's stars.

Configuration Overall Front Side Rollover
1997 Ford Explorer 4-DR. 4x4

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Oct 1996 peak 241 May 2021

NHTSA investigations into the 1997 Ford Explorer

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

DP05005 Opened 22 Sep 2005 Closed 4 Jan 2006 ENGINE AND ENGINE COOLING:ENGINE

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN A...

PE99049 Opened 28 Jul 1999 Closed 24 Apr 2000 VISIBILITY

WINDSHIELD WIPER MALFUNCTION

PE99045 Opened 6 Jul 1999 Closed 29 Oct 1999 STEERING

STEERING KNUCKLE SEPARATIONS

EA99001 Opened 7 Jan 1999 Closed 9 Feb 2001 VEHICLE SPEED CONTROL:LINKAGES

THROTTLE STICKING

ON JANUARY 23, 1997, FORD MOTOR COMPANY ISSUED SPECIAL SERVICE MESSAGE (SSM) 10240, ANNOUNCING THAT A REVISED THROTTLE BODY WOULD BE AVAILABLE DURING THE FIRST QUARTER OF 1997 FOR 1997 MODEL YEAR FORD EXPLORERS EQUIPPED WITH THE 4.0L SINGLE OVERHEAD CAM (SOHC) ENGINE.THE SSM STATED THE REVISED THROTTLE BODY WOULD ADDRESS INCREASED THROTTLE EFFORTS THAT HAD BEEN EXPERIENCED ON THESE VEHICLES.ON JULY 31, 1998, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED SERVICE QUERY SQ98-014 TO DETERMINE WHETHER A SAFETY RECALL WAS WARRANTED FOR THE PROBLEM ADDRESSED BY SSM 10240.AT THAT TIME ODI HAD 14 RE...

RQ98020 Opened 3 Nov 1998 Closed 15 Nov 2000 FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

FUEL LINE DAMAGE FROM JUMP STARTING

SQ98014 Opened 31 Jul 1998 Closed 7 Jan 1999 VEHICLE SPEED CONTROL:LINKAGES

THROTTLE STICKING

Recalls on the 1997 Ford Explorer

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

09V399000

VEHICLE SPEED CONTROL

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Risk: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

09E025000

EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

09E012000

EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

06E026000

EXTERIOR LIGHTING

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

01X001000

TIRES:TREAD/BELT

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Risk: SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

00V422000

VEHICLE SPEED CONTROL

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH 4.0L SOHC ENGINES AND STILL RETAIN THE ORIGINAL THROTTLE BODY (PART NUMBERS 97JF-9E926AB OR 97JF-9E926-AC). SOME OF THE ORIGINAL THROTTLE BODIES INSTALLED ALLOWED A GAP BETWEEN THE PLATE AND BORE TO BE BUILT TOO NARROW. THIS REDUCED CLEARANCE ALLOWED THE ENGINE DEPOSITS NORMALLY PRESENT IN THE THROTTLE BODY TO CONTACT OR BRIDGE THE GAP. IF THE ENGINE DEPOSITS BRIDGED THE GAP BETWEEN THE THROTTLE PLATE AND BORE AND THEN HARDENED, ON THE INITIAL APPLICATION OF THE ACCELERATOR PEDAL AFTER THE ENGINE HAS COOLED, THE OPERATOR WOULD NEED TO APPLY ADDITIONAL FORCE TO THE ACCELERATOR PEDAL TO BREAK THE BRIDGE.

Risk: THIS COULD RESULT IN ENGINE SURGE WHEN THE ACCELERATOR PEDAL BREAKS FREE.

00V402000

SUSPENSION

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Risk: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

00T005000

TIRES:TREAD/BELT

TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO SEPARATION OF THE TIRE TREAD.

Risk: IF THE TREAD SEPARATES FROM THE TIRE, THE DRIVER CAN LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH CAUSING INJURY OR DEATH.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2009292 492,877 units in Canada

Other

On certain vehicles, the speed control deactivation switch may overheat, smoke, or burn, potentially resulting in an underhood fire. The condition may occur either when the vehicle is parked or when it is in operation. Correction: Dealers will install a new switch or fused wiring harness. Note: This is an expansion of recall 2005028 (05S28) for vehicles not previously included in the campaign.

Recall 2000308 9,657 units in Canada

Engine

On certain vehicles, the original throttle bodies installed allowed a gap between the plate and bore to be built with reduced clearances or too narrow. This reduced clearance allowed the thin film of engine deposits normally present in the throttle body to contact or bridge the gap. If the engine deposits bridged the gap between the throttle plate and bore and hardened, on the initial application of the accelerator pedal after the engine has cooled, the operator would need to apply additional force to the accelerator pedal to break the bridge. This could result in the throttle body sticking closed. Correction: Original throttle bodies will be replaced on affected vehicles.

Recall 2000297 25,586 units in Canada

Suspension

On certain vehicles, the front stabilizer bar link stud can fracture from bending fatigue. This can result in increased vehicle lean or the driver may sense a feeling of looseness in the steering. Above 80 km/h drivers may experience vehicle wander or sway. Correction: Dealers will install 10mm front left and right stabilizer bar links.

Recall 1998052 16,183 units in Canada

Fuel System

THE ENGINE FUEL LINES MAY BE DAMAGED IF THE FUEL LINE BRACKET NEAR THE BATTERY IS USED AS A GROUND WHILE JUMP STARTING THE VEHICLE. SINCE THE BRACKET IS NOT GROUNDED, THE STAINLESS STEEL FUEL LINE BRAID WILL ACT AS A GROUND. THIS COULD OVERHEAT THE PTFE INNER LINER OF THE FUEL LINE AND RESULT IN DAMAGE TO THE FUEL LINE. THIS COULD CAUSE FUEL LEAKAGE AND IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR. CORRECTION: A LABEL WILL INSTALLED ADVISING OWNERS NOT TO USE THE FUEL LINE BRACKET AS A JUMP START GROUND. A REVISED BOLT WILL BE INSTALLED IN THE ALTERNATOR BRACKET TO PROVIDE A CONVENIENT JUMP START GROUND.

Recall 1997072 4,019 units in Canada

Engine

WHEN OPERATED FOR EXTENDED PERIODS AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -29 DEGREES CENTIGRADE, ICE MAY FORM AROUND THE THROTTLE PLATE RESULTING IN THE POTENTIAL FOR HIGHER THAN NORMAL IDLE SPEEDS AND/OR NON RETURN OF THE THROTTLE MECHANISM WHEN THE ACCELERATOR PEDAL IS RELEASED. THIS COULD CAUSE DIMINISHED DRIVER CONTROL AND THE POTENTIAL FOR AN ACCIDENT. CORRECTION: A REVISED PCV SYSTEM WILL BE INSTALLED WITH AN ENGINE COOLANT HEATED VACUUM SOURCE.

Recall 1997046 10 units in Canada

Emissions

NOTE: VEHICLES EQUIPPED WITH 4.0 LITRE ENGINES. THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 1105 - EVAPORATIVE EMISSIONS. INCORRECT FUEL VAPOUR MANAGEMENT VALVE WAS INSTALLED ON THESE VEHICLES WHICH ALLOWS THE ENGINE TO RELEASE AIR POLLUTANTS WHICH EXCEED THE STANDARD. CORRECTION: CORRECT FUEL VAPOUR MANAGEMENT VALVE WILL BE INSTALLED.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 23,000 miles Jacksboro, TN Fire

ENGINE

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE WHILE PARKED IN HIS DRIVEWAY. THE CONTACT STATED THAT AN INDEPENDENT MECHANIC DIAGNOSED THAT THE HYDRAULIC FLUID WAS LEAKING DUE TO THE FAULTY CRUISE CONTROL SWITCH CAUSING THE FIRE. THE CONTACT MENTIONED THAT THE HYDRAULIC FLUID LEAKED OUT WHEN IT GETS WARM EVEN WHEN THE VEHICLE NOT RUNNING. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR A DIAGNOSTIC TESTING AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 23,000. THE VIN WAS NOT AVAILABLE.

NHTSA complaint #11327709 — an unverified report by a vehicle owner.

at 175,000 miles Bend, OR Crash 1 injured

SUSPENSION

MY LIGHTS DON'T WORK STABILIZING BAR IS BAD,SPEED CONTROL DOSE NOT WORK SECURITY KEY CODE NOT WORKING,DOOR CONTROLS DO NOT WORK.WIPER WORK SOMETIMES.BALL JOINT ARE BAD, TIRES WEARING BAD,,BUSHINGS ARE VERY BAD.TRANSMISSION IS STARTING TO SLIP,ALL WHEEL DRIVE DOES NOT WORK, IT GRINDING SOUND.HEAF LIGHT ONLY BRIGHTS WORK.

NHTSA complaint #11195896 — an unverified report by a vehicle owner.

at 175,000 miles Bend, OR Crash 1 injured

ELECTRICAL SYSTEM

MY LIGHTS DON'T WORK STABILIZING BAR IS BAD,SPEED CONTROL DOSE NOT WORK SECURITY KEY CODE NOT WORKING,DOOR CONTROLS DO NOT WORK.WIPER WORK SOMETIMES.BALL JOINT ARE BAD, TIRES WEARING BAD,,BUSHINGS ARE VERY BAD.TRANSMISSION IS STARTING TO SLIP,ALL WHEEL DRIVE DOES NOT WORK, IT GRINDING SOUND.HEAF LIGHT ONLY BRIGHTS WORK.

NHTSA complaint #11195896 — an unverified report by a vehicle owner.

at 175,000 miles Bend, OR Crash 1 injured

ELECTRONIC STABILITY CONTROL (ESC)

MY LIGHTS DON'T WORK STABILIZING BAR IS BAD,SPEED CONTROL DOSE NOT WORK SECURITY KEY CODE NOT WORKING,DOOR CONTROLS DO NOT WORK.WIPER WORK SOMETIMES.BALL JOINT ARE BAD, TIRES WEARING BAD,,BUSHINGS ARE VERY BAD.TRANSMISSION IS STARTING TO SLIP,ALL WHEEL DRIVE DOES NOT WORK, IT GRINDING SOUND.HEAF LIGHT ONLY BRIGHTS WORK.

NHTSA complaint #11195896 — an unverified report by a vehicle owner.

at 28,000 miles Fajardo, PR Crash

UNKNOWN OR OTHER

RUNNING ON THE HIGHWAY THE RIGHT AXLE OF THE DIFFERENTIAL BROKEOFF AND THE WHEEL CAME OFF WITH THE BRAKE CALIPER AND BRAKE HOSE AND BECAUSE OF THIS CAUSE LOOSE CONTROL AND CRASH .THE VEHICLE IS TOTAL LOSS.

NHTSA complaint #11098437 — an unverified report by a vehicle owner.

at 220,000 miles Kernersville, NC Fire

ELECTRICAL SYSTEM

ON DECEMBER 23RD, 2016 I WAS COMING HOME FROM WORK AROUND 6:00 PM. MY CAR WAS A 1997 FORD EXPLORER EDDIE BAUER EDITION. I HAD JUST GOTTEN OFF OF THE HIGHWAY AND TURNED ONTO MY ROAD WHEN I BEGAN TO SMELL SMOKE, SO, I PULLED OFF INTO AN EMPTY PARKING LOT BESIDE A WALKING TRAIL. I COULD TELL THAT IT WAS AN ELECTRICAL FIRE, BUT, IT TOOK ME QUITE A WHILE TO FIGURE OUT WHERE IT WAS COMING FROM. I CHECKED UNDER THE HOOD - BUT NOTHING SEEMED TO BE WRONG THERE. THEN, I GOT BACK INTO THE CAR AND THE SMOKE KEPT GETTING HEAVIER. I BEGAN FEELING AROUND FOR SOMETHING THAT WAS HOT. I CHECKED THE DASH, THE VENTS, THE STEERING WHEEL, THE SEATS - ALMOST EVERYTHING BEFORE I CHECKED THE CENTER COMPUTER CONSOLE. IN THE MIDDLE OF MY CAR - DIRECTLY UNDER THE RADIO - THERE IS A COMPUTER MODULE THAT DISPLAYS THE GAS MILEAGE, OIL STATUS, AND IF THERE IS A PROBLEM WITH THE LIGHTS ON THE CAR. THE MODULE HAD RECENTLY STARTED DISPLAYING A "CHECK HEADLAMPS" MESSAGE. WELL - I HAD DONE SO AND THEY WERE WORKING FINE - SO I DID NOT THINK ANYTHING OF IT. TURNS OUT THAT THE FIRE HAD STARTED UNDER THE CENTER COMPUTER MODULE. I GUESS THAT THE CAR SHOULD HAVE BLOWN A FUSE BUT INSTEAD - STARTED A FIRE. I TRIED TO RIP THE COVER AND THE CONSOLE UP - BUT IT WAS SCREWED DOWN AND I HAD NO LUCK. AT THAT POINT, THE FLAMES STARTED TO SPREAD VERY QUICKLY AND THE ENTIRE CAR WENT UP IN FLAMES IN A MATTER OF MINUTES. I CALLED 911 AND GOT AS FAR AWAY AS I COULD WITH MY BELONGINGS. THE FIRE TRUCK AND FIRE FIGHTERS CAME WITHIN FIVE MINUTES OR SO AND PUT OUT THE FIRE BEFORE IT REACHED THE GAS TANK. THE BOTTOM HALF OF THE CAR REMAINED UNTOUCHED, HOWEVER, THE INTERIOR WAS COMPLETELY DESTROYED. THE SEATS HAD BURNT OFF AND THE STEERING WHEEL WAS COMPLETELY GONE. I'M STILL IN MY TEENAGE YEARS - SO I DID NOT KNOW HOW TO DEAL WITH THIS SITUATION PROPERLY. I AM JUST GLAD I AM ALIVE AND THAT I WAS ABLE TO GET OUT OF THE CAR IN TIME.

NHTSA complaint #10938443 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 147,000 miles Rawlins, WY

SUSPENSION

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED WHILE DRIVING 50 MPH, THE VEHICLE STARTED TO SHAKE ABNORMALLY, THE CONTACT WAS UNABLE TO DRIVE IN 4 WHEEL DRIVE. THE CONTACT STATED THE CHECK GAUGE WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED WITH THE FRONT DRIVE SHAFT, THE CONTROL ARMS, THE FRONT OXYGEN SENSOR, AND THE FRONT AND REAR BRAKES NEEDING TO BE REPLACED. THE CONTROL ARMS WERE REPLACED HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER HAD NOT BEEN INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 147,000.

NHTSA complaint #11414983 — an unverified report by a vehicle owner.

at 147,000 miles Rawlins, WY

ENGINE

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED WHILE DRIVING 50 MPH, THE VEHICLE STARTED TO SHAKE ABNORMALLY, THE CONTACT WAS UNABLE TO DRIVE IN 4 WHEEL DRIVE. THE CONTACT STATED THE CHECK GAUGE WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED WITH THE FRONT DRIVE SHAFT, THE CONTROL ARMS, THE FRONT OXYGEN SENSOR, AND THE FRONT AND REAR BRAKES NEEDING TO BE REPLACED. THE CONTROL ARMS WERE REPLACED HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER HAD NOT BEEN INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 147,000.

NHTSA complaint #11414983 — an unverified report by a vehicle owner.

at 147,000 miles Rawlins, WY

SERVICE BRAKES

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED WHILE DRIVING 50 MPH, THE VEHICLE STARTED TO SHAKE ABNORMALLY, THE CONTACT WAS UNABLE TO DRIVE IN 4 WHEEL DRIVE. THE CONTACT STATED THE CHECK GAUGE WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED WITH THE FRONT DRIVE SHAFT, THE CONTROL ARMS, THE FRONT OXYGEN SENSOR, AND THE FRONT AND REAR BRAKES NEEDING TO BE REPLACED. THE CONTROL ARMS WERE REPLACED HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER HAD NOT BEEN INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 147,000.

NHTSA complaint #11414983 — an unverified report by a vehicle owner.

at 23,000 miles Jacksboro, TN Fire

ENGINE

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE WHILE PARKED IN HIS DRIVEWAY. THE CONTACT STATED THAT AN INDEPENDENT MECHANIC DIAGNOSED THAT THE HYDRAULIC FLUID WAS LEAKING DUE TO THE FAULTY CRUISE CONTROL SWITCH CAUSING THE FIRE. THE CONTACT MENTIONED THAT THE HYDRAULIC FLUID LEAKED OUT WHEN IT GETS WARM EVEN WHEN THE VEHICLE NOT RUNNING. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR A DIAGNOSTIC TESTING AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 23,000. THE VIN WAS NOT AVAILABLE.

NHTSA complaint #11327709 — an unverified report by a vehicle owner.

at 175,000 miles Bend, OR Crash 1 injured

SUSPENSION

MY LIGHTS DON'T WORK STABILIZING BAR IS BAD,SPEED CONTROL DOSE NOT WORK SECURITY KEY CODE NOT WORKING,DOOR CONTROLS DO NOT WORK.WIPER WORK SOMETIMES.BALL JOINT ARE BAD, TIRES WEARING BAD,,BUSHINGS ARE VERY BAD.TRANSMISSION IS STARTING TO SLIP,ALL WHEEL DRIVE DOES NOT WORK, IT GRINDING SOUND.HEAF LIGHT ONLY BRIGHTS WORK.

NHTSA complaint #11195896 — an unverified report by a vehicle owner.

at 175,000 miles Bend, OR Crash 1 injured

ELECTRICAL SYSTEM

MY LIGHTS DON'T WORK STABILIZING BAR IS BAD,SPEED CONTROL DOSE NOT WORK SECURITY KEY CODE NOT WORKING,DOOR CONTROLS DO NOT WORK.WIPER WORK SOMETIMES.BALL JOINT ARE BAD, TIRES WEARING BAD,,BUSHINGS ARE VERY BAD.TRANSMISSION IS STARTING TO SLIP,ALL WHEEL DRIVE DOES NOT WORK, IT GRINDING SOUND.HEAF LIGHT ONLY BRIGHTS WORK.

NHTSA complaint #11195896 — an unverified report by a vehicle owner.

at 175,000 miles Bend, OR Crash 1 injured

ELECTRONIC STABILITY CONTROL (ESC)

MY LIGHTS DON'T WORK STABILIZING BAR IS BAD,SPEED CONTROL DOSE NOT WORK SECURITY KEY CODE NOT WORKING,DOOR CONTROLS DO NOT WORK.WIPER WORK SOMETIMES.BALL JOINT ARE BAD, TIRES WEARING BAD,,BUSHINGS ARE VERY BAD.TRANSMISSION IS STARTING TO SLIP,ALL WHEEL DRIVE DOES NOT WORK, IT GRINDING SOUND.HEAF LIGHT ONLY BRIGHTS WORK.

NHTSA complaint #11195896 — an unverified report by a vehicle owner.

at 28,000 miles Fajardo, PR Crash

UNKNOWN OR OTHER

RUNNING ON THE HIGHWAY THE RIGHT AXLE OF THE DIFFERENTIAL BROKEOFF AND THE WHEEL CAME OFF WITH THE BRAKE CALIPER AND BRAKE HOSE AND BECAUSE OF THIS CAUSE LOOSE CONTROL AND CRASH .THE VEHICLE IS TOTAL LOSS.

NHTSA complaint #11098437 — an unverified report by a vehicle owner.

at 285,000 miles EL Sobrante, CA

SEATS

THE DRIVERS SIDE SEATBELT WILL NOT ENGAGE TO THE LOCK POSITION.

NHTSA complaint #11020608 — an unverified report by a vehicle owner.

at 285,000 miles EL Sobrante, CA

SEAT BELTS

THE DRIVERS SIDE SEATBELT WILL NOT ENGAGE TO THE LOCK POSITION.

NHTSA complaint #11020608 — an unverified report by a vehicle owner.

at 285,000 miles EL Sobrante, CA

VEHICLE SPEED CONTROL

THE DRIVERS SIDE SEATBELT WILL NOT ENGAGE TO THE LOCK POSITION.

NHTSA complaint #11020608 — an unverified report by a vehicle owner.

SAN Francisco, CA

ELECTRICAL SYSTEM

I RECENTLY FOUND OUT MY VEHICLE HAS AN OPEN RECALL REGARDING THE POSSIBLE LEAKAGE OF THE SPEED CONTROL DEACTIVATION SWITCH, WHICH COULD CAUSE A FIRE WHETHER THE VEHICLE IS RUNNING OR NOT. THE FORD MANUFACTURER'S RECALL #09S09 AND THE NHTSA RECALL #09V399000. THIS IS STILL AN OPEN RECALL.I CONTACTED FORD RECALL CENTER TODAY AND THEY ARE REFUSING TO REMEDY THIS HAZARDOUS RECALL DUE TO THE AGE OF THE RECALL AND THE AGE AND MILES OF MY VEHICLE. THIS IS A SAFETY ISSUE AND FORD SHOULD FIX IT AS BODILY INJURY OR EVEN POSSIBLE DEATH COULD OCCUR IF THIS RECALL IS NOT REMEDIED. MY VEHICLE IS RUNNING PROPERLY FOR THE MOMENT BUT SINCE THIS IS A SAFETY ISSUE, FORD MOTOR CO. SHOULD BE REQUIRED TO FIX IT NO MATTER THE AGE OF MY VEHICLE.

NHTSA complaint #10970153 — an unverified report by a vehicle owner.

at 220,000 miles Kernersville, NC Fire

ELECTRICAL SYSTEM

ON DECEMBER 23RD, 2016 I WAS COMING HOME FROM WORK AROUND 6:00 PM. MY CAR WAS A 1997 FORD EXPLORER EDDIE BAUER EDITION. I HAD JUST GOTTEN OFF OF THE HIGHWAY AND TURNED ONTO MY ROAD WHEN I BEGAN TO SMELL SMOKE, SO, I PULLED OFF INTO AN EMPTY PARKING LOT BESIDE A WALKING TRAIL. I COULD TELL THAT IT WAS AN ELECTRICAL FIRE, BUT, IT TOOK ME QUITE A WHILE TO FIGURE OUT WHERE IT WAS COMING FROM. I CHECKED UNDER THE HOOD - BUT NOTHING SEEMED TO BE WRONG THERE. THEN, I GOT BACK INTO THE CAR AND THE SMOKE KEPT GETTING HEAVIER. I BEGAN FEELING AROUND FOR SOMETHING THAT WAS HOT. I CHECKED THE DASH, THE VENTS, THE STEERING WHEEL, THE SEATS - ALMOST EVERYTHING BEFORE I CHECKED THE CENTER COMPUTER CONSOLE. IN THE MIDDLE OF MY CAR - DIRECTLY UNDER THE RADIO - THERE IS A COMPUTER MODULE THAT DISPLAYS THE GAS MILEAGE, OIL STATUS, AND IF THERE IS A PROBLEM WITH THE LIGHTS ON THE CAR. THE MODULE HAD RECENTLY STARTED DISPLAYING A "CHECK HEADLAMPS" MESSAGE. WELL - I HAD DONE SO AND THEY WERE WORKING FINE - SO I DID NOT THINK ANYTHING OF IT. TURNS OUT THAT THE FIRE HAD STARTED UNDER THE CENTER COMPUTER MODULE. I GUESS THAT THE CAR SHOULD HAVE BLOWN A FUSE BUT INSTEAD - STARTED A FIRE. I TRIED TO RIP THE COVER AND THE CONSOLE UP - BUT IT WAS SCREWED DOWN AND I HAD NO LUCK. AT THAT POINT, THE FLAMES STARTED TO SPREAD VERY QUICKLY AND THE ENTIRE CAR WENT UP IN FLAMES IN A MATTER OF MINUTES. I CALLED 911 AND GOT AS FAR AWAY AS I COULD WITH MY BELONGINGS. THE FIRE TRUCK AND FIRE FIGHTERS CAME WITHIN FIVE MINUTES OR SO AND PUT OUT THE FIRE BEFORE IT REACHED THE GAS TANK. THE BOTTOM HALF OF THE CAR REMAINED UNTOUCHED, HOWEVER, THE INTERIOR WAS COMPLETELY DESTROYED. THE SEATS HAD BURNT OFF AND THE STEERING WHEEL WAS COMPLETELY GONE. I'M STILL IN MY TEENAGE YEARS - SO I DID NOT KNOW HOW TO DEAL WITH THIS SITUATION PROPERLY. I AM JUST GLAD I AM ALIVE AND THAT I WAS ABLE TO GET OUT OF THE CAR IN TIME.

NHTSA complaint #10938443 — an unverified report by a vehicle owner.

at 144,000 miles Biloxi, MS

SEAT BELTS

DRIVER SIDE SEAT BELT BUCKLE WILL NO LONGER SECURELY LATCH.

NHTSA complaint #10712375 — an unverified report by a vehicle owner.

at 106,505 miles Brea, CA

STRUCTURE:BODY

THE DRIVER SIDE INTERIOR DOOR HANDLE RETURN SPRING UNSEATED RESULTING IN INTERIOR DOOR HANDLE THAT DOES NOT RETURN TO THE FULLY STOWED POSITION AFTER ACTUATION. IF THE INTERIOR DOOR HANDLE RETURN SPRING IS UNSEATED, COULD THE DOOR UNLATCH IN THE EVENT OF A SIDE IMPACT CRASH, INCREASING THE RISK OF PERSONAL INJURY?

NHTSA complaint #10704382 — an unverified report by a vehicle owner.

at 228,226 miles Florence, SC Crash

SERVICE BRAKES, HYDRAULIC

WITH NO WARNING OR HINT OF ANYTHING GOING WRONG ON THE BRAKE SYSTEM, AS TRAFFIC SLOWED TO STOP FOR A LIGHT, THE BRAKES WENT COMPLETELY OUT ON MY FORD EXPLORER. THE PEDAL WENT TO THE FLOOR AND PUMPING HAD NO EFFECT. I WAS IN MID DAY TRAFFIC AND HAD ALMOST 2 CAR LENGTHS BETWEEN MYSELF AND THE SUV IN FRONT OF ME, WHICH UNFORTUNATELY, WAS WHAT STOPPED ME. THANKFULLY, I WAS ONLY GOING 20 MPH AND NO ONE WAS HURT NOR DID AIR BAGS DEPLOY. AFTER THE POLICE ARRIVED AND HAD US PULL INTO A PARKING LOT, THE PEDAL FELT LIKE IT HAD THE BRAKES BACK HOWEVER, THE BRAKE PEDAL WENT TO THE FLOOR AFTER CRANKING UP. I WAS ABLE TO STOP FROM ROLLING OUT THE OTHER SIDE OF A PARKING SPACE IN THE BACK OF THE LOT BY USING THE EMERGENCY BRAKES. EVEN THOUGH THE TRUCK HAS SHOWS HIGH MILEAGE,MOST OF WHICH IS HIGHWAY MILES, THE TRUCK AS BEEN MAINTAINED. I HAD THE TRUCK TOWED TO THE SHOP AND TWO MECHANICS COULD FIND NOTHING WRONG. I HAD THE MASTER CYLINDER AND BOOSTER WAS CHANGED EVEN THOUGH I WAS ASSURED IT WAS FINE. THAT SEEMED TO HELP MY PEACE OF MIND FOR ABOUT A WEEK UNTIL I WAS STOPPED AT A LIGHT AND THE BRAKE PEDAL EASED DOWN TO THE FLOOR. I RAN AN INTERNET SEARCH TO SEE IF ANYONE ELSE HAS HAD THIS PROBLEM AND SURPRISED TO SEE IT SEEMS TO BE A COMMON PROBLEM WITH EXPLORER. I'M SURE EVERYONE WHO MENTIONED HAVING THIS PROBLEM HAS NOT REPORTED IT THAT SHOULD HAVE.

NHTSA complaint #10704703 — an unverified report by a vehicle owner.

at 144,000 miles Carlsbad, CA

EXTERIOR LIGHTING

THE 1997 FORD EXPLORER 4D EDDIE BAUER EDITION HAS A COMPUTER CONTROLLED MESSAGE CENTER. THE MESSAGE CENTER CONTROLS AMONG OTHER THINGS THE VEHICLE HEADLIGHTS AND FOG LAMPS. THE LIGHT OUT MODULE (LOM) ALSO KNOWN AS THE INDICATOR WARNING SYSTEM CONTROL IS LOCATED INSIDE THE MESSAGE CENTER CONSOLE AND RUNS "HOT" IN TEMPERATURE BECAUSE OF A FLAWED DESIGN. THE CURRENT DESIGN LEADS TO INTERNAL ELECTRICAL SYSTEM FAILURES THAT RESULT IN A LOSS OF THE LOW BEAM HEADLIGHTS. THE SYSTEM IS DESIGNED TO NOTIFY THE DRIVER OF A HEADLIGHT OR LAMP FAILURE, ETC, HOWEVER, THE FAILURE OF THE NOTIFICATION SYSTEM CAUSES THE LOW BEAM HEADLIGHTS (AND FOG LAMPS AS THEY ARE ON THE SAME CIRCUIT) TO FAIL. ON JUNE 25, 2014, THE SECOND FAILURE OF THE SYSTEM OCCURRED (WE ARE THE ORIGINAL OWNERS AND HAVE PREVIOUSLY REPLACED THE INDICATOR WARNING SYSTEM CONTROL OR LIGHT OUT MODULE (LOM) AT GREAT EXPENSE). FORD MOTOR COMPANY MUST RECALL THE 1997 FORD EXPLORER EDDIE BAUER EDITION AND ANY OTHER LIKE DESIGNED FORD PRODUCT WITH A LIGHT OUT MODULE (LOM) THAT FAILS LEAVING THE DRIVER WITHOUT LOW BEAMS AND NO MEANS OF FIXING THE SAID DEFECT WITHOUT AN AUTHORIZED FORD DEALER'S REPAIR (AT GREAT EXPENSE) THAT IS LIFE THREATENING IN THE INTERIM. SUCH REPAIRS ARE NOT POSSIBLE IF ON AN EXTENDED TRIP IN RURAL SETTINGS. THE ABSENCE OF LOW BEAM HEADLIGHTS AFTER SUNSET AND BEFORE SUNRISE IS LIFE THREATENING AND UNACCEPTABLE TO THE OCCUPANTS OF A 1997 FORD EXPLORER AS WELL AS TO PEDESTRIANS AND OTHER VEHICLES WHO CANNOT SEE THE FORD EXPLORER OPERATING WITHOUT HEADLIGHTS. THE CORRECTIVE SOLUTION NEEDS A VENTING SYSTEM SUCH THAT THE MESSAGE CENTER DOES NOT CONTINUALLY MELT THE INDICATOR WARNING SYSTEM CONTROL OR LIGHT OUT MODULE (LOM). THANK YOU FOR YOUR SERVICE AND FOR YOUR PROMPT ATTENTION TO THIS DEFECT REQUIRING A CORRECTIVE RECALL.

NHTSA complaint #10607048 — an unverified report by a vehicle owner.

at 144,000 miles Carlsbad, CA

ELECTRICAL SYSTEM

THE 1997 FORD EXPLORER 4D EDDIE BAUER EDITION HAS A COMPUTER CONTROLLED MESSAGE CENTER. THE MESSAGE CENTER CONTROLS AMONG OTHER THINGS THE VEHICLE HEADLIGHTS AND FOG LAMPS. THE LIGHT OUT MODULE (LOM) ALSO KNOWN AS THE INDICATOR WARNING SYSTEM CONTROL IS LOCATED INSIDE THE MESSAGE CENTER CONSOLE AND RUNS "HOT" IN TEMPERATURE BECAUSE OF A FLAWED DESIGN. THE CURRENT DESIGN LEADS TO INTERNAL ELECTRICAL SYSTEM FAILURES THAT RESULT IN A LOSS OF THE LOW BEAM HEADLIGHTS. THE SYSTEM IS DESIGNED TO NOTIFY THE DRIVER OF A HEADLIGHT OR LAMP FAILURE, ETC, HOWEVER, THE FAILURE OF THE NOTIFICATION SYSTEM CAUSES THE LOW BEAM HEADLIGHTS (AND FOG LAMPS AS THEY ARE ON THE SAME CIRCUIT) TO FAIL. ON JUNE 25, 2014, THE SECOND FAILURE OF THE SYSTEM OCCURRED (WE ARE THE ORIGINAL OWNERS AND HAVE PREVIOUSLY REPLACED THE INDICATOR WARNING SYSTEM CONTROL OR LIGHT OUT MODULE (LOM) AT GREAT EXPENSE). FORD MOTOR COMPANY MUST RECALL THE 1997 FORD EXPLORER EDDIE BAUER EDITION AND ANY OTHER LIKE DESIGNED FORD PRODUCT WITH A LIGHT OUT MODULE (LOM) THAT FAILS LEAVING THE DRIVER WITHOUT LOW BEAMS AND NO MEANS OF FIXING THE SAID DEFECT WITHOUT AN AUTHORIZED FORD DEALER'S REPAIR (AT GREAT EXPENSE) THAT IS LIFE THREATENING IN THE INTERIM. SUCH REPAIRS ARE NOT POSSIBLE IF ON AN EXTENDED TRIP IN RURAL SETTINGS. THE ABSENCE OF LOW BEAM HEADLIGHTS AFTER SUNSET AND BEFORE SUNRISE IS LIFE THREATENING AND UNACCEPTABLE TO THE OCCUPANTS OF A 1997 FORD EXPLORER AS WELL AS TO PEDESTRIANS AND OTHER VEHICLES WHO CANNOT SEE THE FORD EXPLORER OPERATING WITHOUT HEADLIGHTS. THE CORRECTIVE SOLUTION NEEDS A VENTING SYSTEM SUCH THAT THE MESSAGE CENTER DOES NOT CONTINUALLY MELT THE INDICATOR WARNING SYSTEM CONTROL OR LIGHT OUT MODULE (LOM). THANK YOU FOR YOUR SERVICE AND FOR YOUR PROMPT ATTENTION TO THIS DEFECT REQUIRING A CORRECTIVE RECALL.

NHTSA complaint #10607048 — an unverified report by a vehicle owner.

Flagstaff, AZ

TIRES

ON 7/29/2013 WE PURCHASED A SET OF 4 KUMHO SOLUS KR21 TIRES. THE CAR IS USED PRIMARILY FOR HIGHWAY TRAVEL ? ONCE WEEKLY WORK COMMUTE AND FOR VACATION ROAD TRIPS. WE HAD NOT YET DRIVEN IT OFF PAVEMENT WITH THE NEW TIRES. ON 4/16/2014 I STARTED THE CAR TO GO TO WORK. I HEARD AN ODD NOISE FROM THE REAR PASSENGER SIDE, ALMOST LIKE A RHYTHMIC POPPING SOUND, BUT IT STOPPED, AND SINCE IT WASN'T IDENTIFIABLE I PROCEEDED TO LEAVE MY DRIVEWAY. ABOUT A BLOCK AWAY, I HEARD THE NOISE AGAIN, BUT AGAIN IT STOPPED. AT THIS POINT THE CAR WAS HANDLING FINE. AS SOON AS I GOT ON THE FREEWAY (APPROXIMATELY 2 MILES FROM MY HOUSE), I NOTICED I WAS HAVING TROUBLE ACCELERATING TO SPEED (65MPH). I ALSO BEGAN TO HEAR A RHYTHMIC BUMPING NOISE, SO BEGAN TO PULL OVER TO THE SHOULDER. BY THE TIME I GOT OVER, I COULD FEEL THE BUMPING AND KNEW I HAD A FLAT. THE REAR PASSENGER SIDE WHEEL HAD SUFFERED A COMPLETE SIDEWALL SEPARATION (SEE PHOTO). THE TIRES ONLY HAD 6,624 MILES ON THEM ? ALL PAVED ROAD, NO DIRT. THEY WERE SUPPOSEDLY WARRANTIED TO 85,000 MILES. IN RETROSPECT, I BELIEVE THE SOUNDS I HEARD IN MY DRIVEWAY WERE THE INITIAL SIDEWALL SEPARATION. THE SEPARATION DID NOT CAUSE IMMEDIATE LOSS OF AIR PRESSURE OR STRUCTURAL INTEGRITY; THAT ONLY HAPPENED ONCE I GOT ON THE HIGHWAY AND STARTED DRIVING AT 60MPH. THERE WAS NO EXPLOSIVE NOISE LIKE A BLOWOUT. IN SUBSEQUENTLY RESEARCHING KUMHO TIRES, I DISCOVERED THAT THIS BRAND HAS A LONG HISTORY WITH SUDDEN SIDEWALL SEPARATION AND/OR BLOWOUTS ? ALL AT LOW MILEAGES. THIS OCCURS ACROSS SEVERAL TIRE MODELS AND YEARS. THE COMPLAINTS WERE SO CONSISTENT THAT I WENT BACK TO THE TIRE DEALER AND REQUESTED A DIFFERENT BRAND. THEY REPLACED THEM AND I NOTIFIED THEM OF MY RESEARCH RESULTS. I AM VERY CONCERNED THAT KUMHO IS ALLOWED TO CONTINUE SELLING TIRES WITH SUCH A SAFETY RISK. I WAS VERY LUCKY THAT I DID NOT LOSE CONTROL AND THAT TRAFFIC AT THAT MOMENT WAS LIGHT.

NHTSA complaint #10584693 — an unverified report by a vehicle owner.

at 140,000 miles Wrightwood, CA

SEAT BELTS

1997 FORD EXPLORER DRIVER'S SEAT BELT LATCH RECEIVER FAILURE. AFTER OWNING THE CAR FOR 12 TO 13 YEARS, THE LATCH/RECEIVER WOULD NOT ENGAGE THE STRAP. I REPLACED IT WITH ONE FROM A SALVAGE YARD AND AFTER THREE YEARS THIS REPLACEMENT LATCH/RECEIVER HAS FAILED ALSO.

NHTSA complaint #10550750 — an unverified report by a vehicle owner.

at 140,000 miles Wrightwood, CA

EQUIPMENT ADAPTIVE/MOBILITY

1997 FORD EXPLORER DRIVER'S SEAT BELT LATCH RECEIVER FAILURE. AFTER OWNING THE CAR FOR 12 TO 13 YEARS, THE LATCH/RECEIVER WOULD NOT ENGAGE THE STRAP. I REPLACED IT WITH ONE FROM A SALVAGE YARD AND AFTER THREE YEARS THIS REPLACEMENT LATCH/RECEIVER HAS FAILED ALSO.

NHTSA complaint #10550750 — an unverified report by a vehicle owner.

at 155,000 miles Cheltenham, MD

POWER TRAIN

THIS LETTER IS INTENDED TO ADDRESS INEFFECTIVE SERVICE BY AAMCO THAT LED TO FAILURE OF A TRANSMISSION IN MY VEHICLE. AS YOU SEE BY THE ATTACHED LETTER, I VOICED CONCERN ABOUT THIS LAST YEAR AND ALL AAMCO SUGGESTED WAS TO TAKE IT BACK TO THE DEALER THAT PERFORMED THE INEFFECTIVE SERVICE. I REQUESTED THE RIGHT TO TAKE THE VEHICLE TO ANOTHER AAMCO CENTER, BUT YOUR RESPONSE WAS TO TAKE IT TO THE CENTER THAT I ALREADY HAD DOUBTS ABOUT. LET ME SET THE SCENARIO AGAIN. ?WITH INITIAL GRINDING SOUNDS AND LACK OF REVERSE, I TOOK TO CLINTON TRANSMISSIONS IN 2011 AND THEY INFORMED ME THE TRANSMISSION NEEDED TO BE REBUILT. THE VEHICLE WAS PARKED UNTIL 2012. ?IN 2012, I CALLED THE WALDORF AAMCO CENTER AND THEY INFORMED ME IT MAY NOT BE THE TRANSMISSION AND TO LET THEM LOOK AT IT. IT WAS TOWED IN AND I WAS INFORMED THAT THE TRANSMISSION WAS FINE BUT THE TRANSFER CASE WAS BAD. ?ALL TOTALED, I PAID $1534.76 FOR TRANSFER CASE, $430.03 FOR PARTS, AND $600 FOR LABOR. THIS DOES NOT INCLUDE THE OTHER SERVICES THAT THE CENTER SAID I NEEDED. ?THE VEHICLE WAS TAKEN BACK TWICE FOR AN OD LIGHT THAT CAME ON AS SOON AS I LEFT THE CENTER. THEY SEEMED UNABLE TO DIAGNOSE THE PROBLEM. ?I FELT CONCERN FOR THE PERIOD I WAS DRIVING AND WROTE CORPORATE TO REQUEST ASSISTANCE. ?EARLIER THIS YEAR WHILE DRIVING TO SOUTH CAROLINA, THE GRINDING SOUND STARTED AGAIN AND REVERSE WENT OUT. I NOTIFIED CORPORATE AND THE WALDORF CENTER AND WAS TOLD TO GO TO THE NEAREST AAMCO. ?I WENT TO THE COLUMBIA, SOUTH CAROLINA AAMCO AND AFTER DIAGNOSTIC, TOLD ME THE SAME THING THAT THE CLINTON TRANSMISSION TOLD ME IN 2011. THE TRANSMISSION HAD INTERNAL DAMAGE AND NEEDED TO BE REBUILT. ?I LEFT THE VEHICLE IN COLUMBIA AND HAD TO PURCHASE A NEW VEHICLE. WITH THESE FACTS IN MIND, AAMCO CAN SURELY SEE WHERE INEFFECTIVE SERVICE LED TO A SAFETY FAILURE.

NHTSA complaint #10548626 — an unverified report by a vehicle owner.

at 170,000 miles Berrien Springs, MI

WHEELS

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE CONTACT STATED THAT THE RIMS WERE COMPLETELY RUSTED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 170,000.

NHTSA complaint #10546435 — an unverified report by a vehicle owner.

at 170,000 miles Berrien Springs, MI

TIRES

TL* THE CONTACT OWNS A 1997 FORD EXPLORER WITH WINSTON WIN WINNER AT TIRES, SIZE: 255/70R16. THE CONTACT STATED THAT THE SIDE WALL OF THE FRONT PASSENGER'S SIDE WAS LEAKING AND THE OTHER THREE TIRES HAD DEVELOPED CRACKS THROUGHOUT THE TIRES. THE VEHICLE WAS NOT DIAGNOSED AND THE TIRES WERE REPLACED BY THE CONTACT. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE OF THE VEHICLE AND TIRES WAS 170,000. THE DOT NUMBER WAS NOT AVAILABLE.

NHTSA complaint #10546433 — an unverified report by a vehicle owner.

at 215,000 miles Hermigage, TN

VEHICLE SPEED CONTROL

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 5 MPH, THE ACCELERATOR PEDAL BECAME DETACHED FROM THE VEHICLE. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 215,000.

NHTSA complaint #10544625 — an unverified report by a vehicle owner.