2020 Ford Explorer problems

POWER TRAIN

While driving down a main road, the speed limit changed from 40 to 55 mph. When the gas pedal was pushed, the car violently jerked, did not speed up, and proceeded to have a grinding sound emitting from the engine. No warning lights appeared. The grinding noise continued until the vehicle was placed in neutral and back in drive. We began looking into it and found a recall for the transmission. We contacted a local dealership and were told that they would not be able to inspect or address the issue until Ford issues a remedy (projected to be 8-11 months from now). Since then, the car has experienced harsh upshifting, hesitation with acceleration, jerking, and grinding along with significant rolling when put in park and let off the brake. We contacted Ford directly with no avail. No one has had any advice to “help” with the issue until Ford decides to issue the remedy. We have essentially been told to either park it and continue to make payments on something that is of no use, or to keep driving it and go until it stops. The concern is we have two small children and can not risk engine/transmission failure while driving down the road. The safety of our children comes before anything else, and this vehicle no longer provides safety for them.

NHTSA complaint #11758418 — an unverified report by a vehicle owner.

POWER TRAIN

Illuminated powertrain malfunction (wrench) indicator with DTCs C00A6 and C0631, caused by failure of the front axle disconnect actuator/intermediate shaft on an AWD 2020 Explorer at 46,821 miles. The vehicle displayed the wrench light along with "Service AdvanceTrac," "4WD Fault," "Hill Start Assist Not Available," and "Pre-Collision Assist Not Available." Multiple driver-assistance and stability systems disabled themselves simultaneously, including AdvanceTrac stability control and pre-collision braking. Loss of stability control and automatic emergency braking without warning is a safety concern, particularly at highway speed. The fault was intermittent at first. The dealer had the vehicle five days and could not duplicate it. Within a week of getting it back the condition became nearly constant. The repair is Ford TSB 25-2568, which replaces the front axle disconnect actuator/intermediate shaft with a revised, non-disconnecting design and a new halfshaft. Ford has published this bulletin repeatedly since spring 2023 — 23-2114, then 23-2174 (July 2023), then 25-2373, then 25-2568 (January 2026) — for 2020-2021 Explorer and Aviator AWD vehicles built on or before 30-Aug-2021. Ford has redesigned the part and eliminated the disconnect feature entirely, but has issued no recall or customer satisfaction program. Because this vehicle is out of factory warranty by age at 46,821 miles, the roughly $2,500 repair fell to me. I request that NHTSA review whether a known design defect that disables stability control and pre-collision braking warrants a safety recall rather than a service bulletin.

NHTSA complaint #11758573 — an unverified report by a vehicle owner.

ENGINE

While driving down a main road, the speed limit changed from 40 to 55 mph. When the gas pedal was pushed, the car violently jerked, did not speed up, and proceeded to have a grinding sound emitting from the engine. No warning lights appeared. The grinding noise continued until the vehicle was placed in neutral and back in drive. We began looking into it and found a recall for the transmission. We contacted a local dealership and were told that they would not be able to inspect or address the issue until Ford issues a remedy (projected to be 8-11 months from now). Since then, the car has experienced harsh upshifting, hesitation with acceleration, jerking, and grinding along with significant rolling when put in park and let off the brake. We contacted Ford directly with no avail. No one has had any advice to “help” with the issue until Ford decides to issue the remedy. We have essentially been told to either park it and continue to make payments on something that is of no use, or to keep driving it and go until it stops. The concern is we have two small children and can not risk engine/transmission failure while driving down the road. The safety of our children comes before anything else, and this vehicle no longer provides safety for them.

NHTSA complaint #11758418 — an unverified report by a vehicle owner.

SEATS

The contact owns a 2020 Ford Explorer. The contact received notifications of NHTSA Campaign Number: 23V675000 (Power Train), 25V093000 (Seat Belts), 26V402000 (Power Train), and 26V451000 (Seats) and would like to be removed from the recall distribution list. The local dealer and manufacturer were contacted.

NHTSA complaint #11758053 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Ford Explorer. The contact received notifications of NHTSA Campaign Number: 23V675000 (Power Train), 25V093000 (Seat Belts), 26V402000 (Power Train), and 26V451000 (Seats) and would like to be removed from the recall distribution list. The local dealer and manufacturer were contacted.

NHTSA complaint #11758053 — an unverified report by a vehicle owner.

SEAT BELTS

The contact owns a 2020 Ford Explorer. The contact received notifications of NHTSA Campaign Number: 23V675000 (Power Train), 25V093000 (Seat Belts), 26V402000 (Power Train), and 26V451000 (Seats) and would like to be removed from the recall distribution list. The local dealer and manufacturer were contacted.

NHTSA complaint #11758053 — an unverified report by a vehicle owner.

POWER TRAIN

my car was banging into gear when downshifting. I took to the ford dealer and they told me it was TSB 20-2337 a known issue. My warranty had just expired and I had to pay out of pocket for the damages. If this is a known issue, it should be covered by ford not an out of pocket expense. I was told by the dealer if may turn into a recall and if it does, I can they get reimbursed for it. How can a known issue be the consumer's responsibility to pay for when there is a flaw in their building of this expensive vehicle. I do not even have 70k miles and the transmission is failing??

NHTSA complaint #11757613 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, there was an abnormal grinding sound coming from the vehicle, and while the accelerator pedal was depressed, the vehicle failed to accelerate as needed. No warning lights were illuminated. The failure had occurred on several occasions. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The vehicle was taken to a dealer to be diagnosed; however, the cause of the failure was not yet determined. The vehicle was not repaired. The contact stated that while driving approximately 25 MPH, the vehicle shuddered and failed to accelerate above 40 MPH. The vehicle was taken back to the dealer to be diagnosed; however, the cause of the failure was not yet determined. The vehicle was not repaired. The contact stated that while the vehicle was parked, the vehicle shuddered abnormally. The vehicle was taken back to the dealer to be diagnosed, and it was determined that there was an unknown black fluid inside the transmission. The contact was informed that the transmission needed to be replaced. The dealer stated that the failure was not associated with NHTSA Campaign Number: 26V402000 (Power Train). The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not notified of the failure. The failure mileage was approximately 102,000.

NHTSA complaint #11757409 — an unverified report by a vehicle owner.

POWER TRAIN

Vehicle started hard shifting while driving and noticed hard shifts when slowing down. Vehicle then began to lose power while driving. Display screen has issues at times screen will only display blue or stay in backup camera mode.

NHTSA complaint #11756878 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while driving at an undisclosed speed, the transmission was shifting roughly. The vehicle was taken to the dealer and it was determined that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 114,000.

NHTSA complaint #11755523 — an unverified report by a vehicle owner.

POWER TRAIN

My 2020 ford Explorer had several issues with the hill assist, TCM control, power train malfunctions, it shifted very hard between first and second gear, at times it felt like it wouldn't accelerate at all and would pop into gear at higher speeds. I took it to Family Ford of Enfield several times for repairs which never fixed the overall problem. After several times at Family Ford of Enfield, I continued to drive my vehicle because my trusted dealership kept telling me the car was repaired. Now my vehicle needs a new transmission at 100% my cost.

NHTSA complaint #11754900 — an unverified report by a vehicle owner.

UNKNOWN OR OTHER

My 2020 ford Explorer had several issues with the hill assist, TCM control, power train malfunctions, it shifted very hard between first and second gear, at times it felt like it wouldn't accelerate at all and would pop into gear at higher speeds. I took it to Family Ford of Enfield several times for repairs which never fixed the overall problem. After several times at Family Ford of Enfield, I continued to drive my vehicle because my trusted dealership kept telling me the car was repaired. Now my vehicle needs a new transmission at 100% my cost.

NHTSA complaint #11754900 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

The contact owns a 2020 Ford Explorer. The contact stated that the vehicle experienced intermittent starting failures, and upon starting the vehicle and shifting into gear, the vehicle shut off. No warning light illuminated. Additionally, the electronic parking brake was unintendely engaged. The contact replaced the battery; however, the failure persisted. The vehicle was not diagnosed or repaired by a dealer or an independent mechanic. The manufacturer was not notified of the failure. The failure mileage was approximately 100,000.

NHTSA complaint #11754954 — an unverified report by a vehicle owner.

PARKING BRAKE

The contact owns a 2020 Ford Explorer. The contact stated that the vehicle experienced intermittent starting failures, and upon starting the vehicle and shifting into gear, the vehicle shut off. No warning light illuminated. Additionally, the electronic parking brake was unintendely engaged. The contact replaced the battery; however, the failure persisted. The vehicle was not diagnosed or repaired by a dealer or an independent mechanic. The manufacturer was not notified of the failure. The failure mileage was approximately 100,000.

NHTSA complaint #11754954 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the vehicle made an abnormal sound while downshifting, with a loud boom coming from the underbody of the vehicle. The vehicle was bouncing while downshifting from 4th gear to 3rd, 2nd, and into 1st gear. The failure reoccurred while downshifting. The vehicle was taken to the dealer and was diagnosed with transmission failure. The contact was informed that the transmission needed to be repaired. The vehicle was not repaired by the dealer. The vehicle was taken to a certified mechanic, and the transmission was replaced. The manufacturer was not made aware of the issue. The failure mileage was approximately 54,000.

NHTSA complaint #11754374 — an unverified report by a vehicle owner.

SERVICE BRAKES

I experienced catastrophic brake failure on July 14 2026. Total loss of brakes that led me to narrowly miss several vehicles. The Ford Dealership in Manor TX stated it needed the brake booster replaced and program reset. After researching this is a problem with my VIN that was offered free replacement until 2022 this should be a total unexpired recall. I could have lost my life or someone eles! It’s part of the Customer Satisfaction Program 20B51:

NHTSA complaint #11753747 — an unverified report by a vehicle owner.

WHEELS

I keep feeling a clunk or thump towards the back of the car at random times, towards the back axle. Sometimes it's when i stop and drive forward, other times it happens while I am just driving normally, usually at slow speeds around 5-45mph. I have an extended warranty and the ford dealer has said they can;t replicate it and want to give my car back until it gets worse, and then try fix it. I am highly concerned about this process....

NHTSA complaint #11753585 — an unverified report by a vehicle owner.

UNKNOWN OR OTHER

I keep feeling a clunk or thump towards the back of the car at random times, towards the back axle. Sometimes it's when i stop and drive forward, other times it happens while I am just driving normally, usually at slow speeds around 5-45mph. I have an extended warranty and the ford dealer has said they can;t replicate it and want to give my car back until it gets worse, and then try fix it. I am highly concerned about this process....

NHTSA complaint #11753585 — an unverified report by a vehicle owner.

SUSPENSION

I keep feeling a clunk or thump towards the back of the car at random times, towards the back axle. Sometimes it's when i stop and drive forward, other times it happens while I am just driving normally, usually at slow speeds around 5-45mph. I have an extended warranty and the ford dealer has said they can;t replicate it and want to give my car back until it gets worse, and then try fix it. I am highly concerned about this process....

NHTSA complaint #11753585 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while driving at an undisclosed speed, the vehicle jerked back and forth and then stalled. No warning light was illuminated. The contact turned off and restarted the vehicle, but the failure persisted. The vehicle was taken to a transmission specialist; however, the cause of the failure could not be determined. The dealer was not made aware of the failure. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 90,000.

NHTSA complaint #11753258 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that while driving approximately 35-55 MPH and coming to a stop, the vehicle shuddered and jerked. The contact stated that the failure also occurred while driving from a complete stop. The dealer was not contacted. The vehicle was not diagnosed or repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not contacted. The failure mileage was approximately 100,000.

NHTSA complaint #11753283 — an unverified report by a vehicle owner.

POWER TRAIN

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the brake pedal was depressed; however, the vehicle failed to stop as intended. The contact stated that while decelerating to approximately 25–30 MPH, the vehicle jerked abnormally. No warning lights were illuminated. The dealer was made aware of the failure. The contact was informed that parts were unavailable to repair the vehicle. The vehicle was later taken to an independent mechanic, where it was diagnosed with an incorrect response from the immobilizer control module. The contact was advised not to continue driving the vehicle. The contact relayed the diagnostic information to the dealer. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was unavailable. The manufacturer was made aware of the failure. The contact was informed that the repair could be paid out of pocket with a possible reimbursement whenever the parts became available. The failure mileage was approximately 94,600.

NHTSA complaint #11753325 — an unverified report by a vehicle owner.

AIR BAGS

The dash board has a little split where the air bag is located. The split is in a line of or a crease of the outline of the air bag. I took it to the dealership and they were clueless. They recommended someone to fix it, but since it was closely related to the airbag I can't find anybody to work on it. This happened about a year ago it just appeared and each year I think it's getting larger.

NHTSA complaint #11753200 — an unverified report by a vehicle owner.