Toyota RAV4 vs Ford Fusion

Both cars' complete complaint records, side by side.

Read the totals carefully. NHTSA publishes no sales figures, so the car that sold more collects more complaints regardless of quality. The rows worth weighing are the proportions — the share of complaints that involved harm, and which part dominates.

Measure	Toyota RAV4	Ford Fusion
Complaints on file	12,161	28,743
Model years covered	1994–2025	2006–2020
Worst model year	2021	2010
Best model year	1997	2018
Crashes reported	1,192	1,133
Fires reported	437	255
Injuries reported	602	562
Deaths reported	14	14
Most complained-about part	Engine & Cooling	Steering
Share of complaints involving harm	18.5%	6.8%

Toyota RAV4 by year

4 1 54 61 92 75 34 418 682 392 183 168 880 1,240 708 397 498 403 357 332 279 400 295 413 443 1,181 800 519 219 255 264 114

94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Engine & Cooling 1,636 13.5%

Transmission & Drivetrain 1,400 11.5%

Electrical System 1,369 11.3%

Other & Unspecified 1,077 8.9%

Steering 945 7.8%

Acceleration & Cruise Control 902 7.4%

Airbags 852 7.0%

Brakes 674 5.5%

Ford Fusion by year

920 1,277 1,533 1,168 7,026 3,654 3,057 2,368 1,760 1,276 2,075 1,386 574 407 262

06 07 08 09 10 11 12 13 14 15 16 17 18 19 20

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Steering 5,786 20.1%

Engine & Cooling 4,041 14.1%

Airbags 3,536 12.3%

Transmission & Drivetrain 3,141 10.9%

Brakes 2,716 9.4%

Electrical System 1,654 5.8%

Fuel & Propulsion 1,542 5.4%

Acceleration & Cruise Control 1,416 4.9%